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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 200 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)10× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.52V (46.01%)
Voltage at Load End11.7 VLoss: 0.34 V (217.6 W)
Power & Breaker (125%)7.8 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 200 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A815.34 V (6794.5%)0.0 V1344.93 V (11207.75%)529971.0 WDrop/Amp High
12 AWG3.31 mm²20 A512.36 V (4269.66%)0.0 V845.15 V (7042.94%)333033.1 WDrop/Amp High
10 AWG5.26 mm²30 A322.42 V (2686.8%)0.0 V531.84 V (4431.96%)209570.3 WDrop/Amp High
8 AWG8.37 mm²50 A202.62 V (1688.48%)0.0 V334.22 V (2785.2%)131701.3 WDrop/Amp High
6 AWG13.3 mm²65 A127.51 V (1062.6%)0.0 V210.33 V (1752.79%)82882.7 WDrop/Amp High
4 AWG21.15 mm²85 A80.18 V (668.21%)0.0 V132.27 V (1102.23%)52120.1 WDrop/Amp High
3 AWG26.67 mm²100 A63.59 V (529.9%)0.0 V104.89 V (874.1%)41332.6 WDrop/Amp High
2 AWG33.62 mm²115 A50.44 V (420.36%)0.0 V83.21 V (693.4%)32788.2 WDrop/Amp High
1 AWG42.41 mm²130 A39.99 V (333.24%)0.0 V65.96 V (549.68%)25992.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A31.71 V (264.21%)0.0 V52.3 V (435.82%)20608.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A25.15 V (209.59%)0.0 V41.49 V (345.72%)16347.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A19.95 V (166.25%)0.0 V32.91 V (274.23%)12967.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.82 V (131.83%)0.0 V26.1 V (217.46%)10283.0 WDrop/Amp High
250 kcmil126.7 mm²255 A13.39 V (111.54%)0.0 V22.08 V (183.99%)8700.4 WDrop/Amp High
300 kcmil152.0 mm²285 A11.16 V (92.98%)0.8 V18.4 V (153.37%)7252.2 WDrop/Amp High
350 kcmil177.3 mm²310 A9.57 V (79.71%)2.4 V15.78 V (131.48%)6217.4 WDrop/Amp High
400 kcmil202.7 mm²335 A8.37 V (69.72%)3.6 V13.8 V (115.01%)5438.3 WDrop/Amp High
500 kcmil253.4 mm²380 A6.69 V (55.77%)5.3 V11.04 V (92.0%)4350.2 WDrop/Amp High
600 kcmil304.0 mm²420 A5.58 V (46.49%)6.4 V9.2 V (76.68%)3626.1 WDrop/Amp High
750 kcmil380.0 mm²475 A4.46 V (37.19%)7.5 V7.36 V (61.35%)2900.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.35 V (27.89%)8.7 V5.52 V (46.01%)2175.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 200 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 200 feet one-way at 12V (DC), you need 10× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.34V (2.79%) and delivers 11.7V at the load.

What size aluminum wire is required for 650 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.52V (46.01%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.