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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 225 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)11× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.85%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.21V (51.76%)
Voltage at Load End11.7 VLoss: 0.34 V (222.5 W)
Power & Breaker (125%)7.8 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 225 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A917.26 V (7643.81%)0.0 V1513.05 V (12608.72%)596217.4 WDrop/Amp High
12 AWG3.31 mm²20 A576.4 V (4803.36%)0.0 V950.8 V (7923.3%)374662.3 WDrop/Amp High
10 AWG5.26 mm²30 A362.72 V (3022.65%)0.0 V598.31 V (4985.96%)235766.6 WDrop/Amp High
8 AWG8.37 mm²50 A227.94 V (1899.54%)0.0 V376.0 V (3133.35%)148163.9 WDrop/Amp High
6 AWG13.3 mm²65 A143.45 V (1195.42%)0.0 V236.63 V (1971.89%)93243.0 WDrop/Amp High
4 AWG21.15 mm²85 A90.21 V (751.73%)0.0 V148.8 V (1240.01%)58635.1 WDrop/Amp High
3 AWG26.67 mm²100 A71.54 V (596.14%)0.0 V118.0 V (983.36%)46499.1 WDrop/Amp High
2 AWG33.62 mm²115 A56.75 V (472.91%)0.0 V93.61 V (780.08%)36886.7 WDrop/Amp High
1 AWG42.41 mm²130 A44.99 V (374.89%)0.0 V74.21 V (618.4%)29241.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A35.67 V (297.24%)0.0 V58.84 V (490.3%)23184.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A28.29 V (235.79%)0.0 V46.67 V (388.94%)18391.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A22.44 V (187.03%)0.0 V37.02 V (308.51%)14588.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.8 V (148.31%)0.0 V29.36 V (244.65%)11568.4 WDrop/Amp High
250 kcmil126.7 mm²255 A15.06 V (125.49%)0.0 V24.84 V (206.99%)9787.9 WDrop/Amp High
300 kcmil152.0 mm²285 A12.55 V (104.6%)0.0 V20.7 V (172.54%)8158.8 WDrop/Amp High
350 kcmil177.3 mm²310 A10.76 V (89.67%)1.2 V17.75 V (147.92%)6994.5 WDrop/Amp High
400 kcmil202.7 mm²335 A9.41 V (78.44%)2.6 V15.53 V (129.38%)6118.1 WDrop/Amp High
500 kcmil253.4 mm²380 A7.53 V (62.74%)4.5 V12.42 V (103.5%)4894.0 WDrop/Amp High
600 kcmil304.0 mm²420 A6.28 V (52.3%)5.7 V10.35 V (86.27%)4079.4 WDrop/Amp High
750 kcmil380.0 mm²475 A5.02 V (41.84%)7.0 V8.28 V (69.02%)3263.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.77 V (31.38%)8.2 V6.21 V (51.76%)2447.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 225 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 225 feet one-way at 12V (DC), you need 11× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.34V (2.85%) and delivers 11.7V at the load.

What size aluminum wire is required for 650 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.21V (51.76%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.