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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 120 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.4%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.36V (2.97%)
Voltage at Load End11.7 VLoss: 0.29 V (20.2 W)
Power & Breaker (125%)0.84 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 120 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A52.68 V (439.03%)0.0 V86.9 V (724.19%)3687.8 WDrop/Amp High
12 AWG3.31 mm²20 A33.11 V (275.89%)0.0 V54.61 V (455.08%)2317.4 WDrop/Amp High
10 AWG5.26 mm²30 A20.83 V (173.61%)0.0 V34.36 V (286.37%)1458.3 WDrop/Amp High
8 AWG8.37 mm²50 A13.09 V (109.1%)0.0 V21.6 V (179.97%)916.5 WDrop/Amp High
6 AWG13.3 mm²65 A8.24 V (68.66%)3.8 V13.59 V (113.26%)576.7 WDrop/Amp High
4 AWG21.15 mm²85 A5.18 V (43.18%)6.8 V8.55 V (71.22%)362.7 WDrop/Amp High
3 AWG26.67 mm²100 A4.11 V (34.24%)7.9 V6.78 V (56.48%)287.6 WDrop/Amp High
2 AWG33.62 mm²115 A3.26 V (27.16%)8.7 V5.38 V (44.8%)228.2 WDrop/Amp High
1 AWG42.41 mm²130 A2.58 V (21.53%)9.4 V4.26 V (35.52%)180.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.05 V (17.07%)10.0 V3.38 V (28.16%)143.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.63 V (13.54%)10.4 V2.68 V (22.34%)113.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.29 V (10.74%)10.7 V2.13 V (17.72%)90.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.02 V (8.52%)11.0 V1.69 V (14.05%)71.6 WDrop/Amp High
250 kcmil126.7 mm²255 A0.86 V (7.21%)11.1 V1.43 V (11.89%)60.5 WDrop/Amp High
300 kcmil152.0 mm²285 A0.72 V (6.01%)11.3 V1.19 V (9.91%)50.5 WDrop/Amp High
350 kcmil177.3 mm²310 A0.62 V (5.15%)11.4 V1.02 V (8.5%)43.3 WDrop/Amp High
400 kcmil202.7 mm²335 A0.54 V (4.51%)11.5 V0.89 V (7.43%)37.8 W~ ≤5%
500 kcmil253.4 mm²380 A0.43 V (3.6%)11.6 V0.71 V (5.94%)30.3 W~ ≤5%
600 kcmil304.0 mm²420 A0.36 V (3.0%)11.6 V0.59 V (4.96%)25.2 W~ ≤5%
750 kcmil380.0 mm²475 A0.29 V (2.4%)11.7 V0.48 V (3.96%)20.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.22 V (1.8%)11.8 V0.36 V (2.97%)15.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 120 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 120 feet one-way at 12V (DC), you need 750 kcmil copper wire. This produces a voltage drop of 0.29V (2.4%) and delivers 11.7V at the load.

What size aluminum wire is required for 70 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.36V (2.97%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.