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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

30 Amp Wire Size at 120 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 30 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)300 kcmil152.0 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 0.31V (2.55%)
Voltage at Load End11.7 VLoss: 0.31 V (9.3 W)
Power & Breaker (125%)0.36 kW40A Breaker Recommended

All AWG & kcmil Wire Gauges for 30 Amps at 120 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A22.58 V (188.16%)0.0 V37.24 V (310.37%)677.4 WDrop/Amp High
12 AWG3.31 mm²20 A14.19 V (118.24%)0.0 V23.4 V (195.04%)425.7 WDrop/Amp High
10 AWG5.26 mm²30 A8.93 V (74.4%)3.1 V14.73 V (122.73%)267.9 WDrop/Amp High
8 AWG8.37 mm²50 A5.61 V (46.76%)6.4 V9.26 V (77.13%)168.3 WDrop/Amp High
6 AWG13.3 mm²65 A3.53 V (29.43%)8.5 V5.82 V (48.54%)105.9 WDrop/Amp High
4 AWG21.15 mm²85 A2.22 V (18.5%)9.8 V3.66 V (30.52%)66.6 WDrop/Amp High
3 AWG26.67 mm²100 A1.76 V (14.67%)10.2 V2.9 V (24.21%)52.8 WDrop/Amp High
2 AWG33.62 mm²115 A1.4 V (11.64%)10.6 V2.3 V (19.2%)41.9 WDrop/Amp High
1 AWG42.41 mm²130 A1.11 V (9.23%)10.9 V1.83 V (15.22%)33.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A0.88 V (7.32%)11.1 V1.45 V (12.07%)26.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A0.7 V (5.8%)11.3 V1.15 V (9.57%)20.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A0.55 V (4.6%)11.4 V0.91 V (7.59%)16.6 W~ ≤5%
4/0 AWG107.2 mm²230 A0.44 V (3.65%)11.6 V0.72 V (6.02%)13.1 W~ ≤5%
250 kcmil126.7 mm²255 A0.37 V (3.09%)11.6 V0.61 V (5.1%)11.1 W~ ≤5%
300 kcmil152.0 mm²285 A0.31 V (2.57%)11.7 V0.51 V (4.25%)9.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.26 V (2.21%)11.7 V0.44 V (3.64%)7.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.23 V (1.93%)11.8 V0.38 V (3.18%)7.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.19 V (1.54%)11.8 V0.31 V (2.55%)5.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.15 V (1.29%)11.8 V0.25 V (2.12%)4.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.12 V (1.03%)11.9 V0.2 V (1.7%)3.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.09 V (0.77%)11.9 V0.15 V (1.27%)2.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 30 amps at 120 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 30A load over 120 feet one-way at 12V (DC), you need 300 kcmil copper wire. This produces a voltage drop of 0.31V (2.57%) and delivers 11.7V at the load.

What size aluminum wire is required for 30 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 0.31V (2.55%).

What breaker size is needed for a 30A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (30A × 1.25 = 37.5A), which corresponds to a standard 40A circuit breaker.