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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 80 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.4%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 0.32V (2.64%)
Voltage at Load End11.7 VLoss: 0.29 V (20.2 W)
Power & Breaker (125%)0.84 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 80 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A35.12 V (292.69%)0.0 V57.94 V (482.8%)2458.6 WDrop/Amp High
12 AWG3.31 mm²20 A22.07 V (183.92%)0.0 V36.41 V (303.39%)1545.0 WDrop/Amp High
10 AWG5.26 mm²30 A13.89 V (115.74%)0.0 V22.91 V (190.92%)972.2 WDrop/Amp High
8 AWG8.37 mm²50 A8.73 V (72.73%)3.3 V14.4 V (119.98%)611.0 WDrop/Amp High
6 AWG13.3 mm²65 A5.49 V (45.77%)6.5 V9.06 V (75.5%)384.5 WDrop/Amp High
4 AWG21.15 mm²85 A3.45 V (28.78%)8.5 V5.7 V (47.48%)241.8 WDrop/Amp High
3 AWG26.67 mm²100 A2.74 V (22.83%)9.3 V4.52 V (37.65%)191.7 WDrop/Amp High
2 AWG33.62 mm²115 A2.17 V (18.11%)9.8 V3.58 V (29.87%)152.1 WDrop/Amp High
1 AWG42.41 mm²130 A1.72 V (14.35%)10.3 V2.84 V (23.68%)120.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.37 V (11.38%)10.6 V2.25 V (18.77%)95.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.08 V (9.03%)10.9 V1.79 V (14.89%)75.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A0.86 V (7.16%)11.1 V1.42 V (11.81%)60.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.68 V (5.68%)11.3 V1.12 V (9.37%)47.7 WDrop/Amp High
250 kcmil126.7 mm²255 A0.58 V (4.8%)11.4 V0.95 V (7.93%)40.4 W~ ≤5%
300 kcmil152.0 mm²285 A0.48 V (4.01%)11.5 V0.79 V (6.61%)33.6 W~ ≤5%
350 kcmil177.3 mm²310 A0.41 V (3.43%)11.6 V0.68 V (5.66%)28.8 W~ ≤5%
400 kcmil202.7 mm²335 A0.36 V (3.0%)11.6 V0.59 V (4.95%)25.2 W~ ≤5%
500 kcmil253.4 mm²380 A0.29 V (2.4%)11.7 V0.48 V (3.96%)20.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.24 V (2.0%)11.8 V0.4 V (3.3%)16.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.19 V (1.6%)11.8 V0.32 V (2.64%)13.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.14 V (1.2%)11.9 V0.24 V (1.98%)10.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 80 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 80 feet one-way at 12V (DC), you need 500 kcmil copper wire. This produces a voltage drop of 0.29V (2.4%) and delivers 11.7V at the load.

What size aluminum wire is required for 70 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 0.32V (2.64%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.