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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 150 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 1.17%
Aluminum Wire (≤3% Drop)3 AWGDrop: 7.34V (1.53%)
Voltage at Load End474.4 VLoss: 5.61 V (680.0 W)
Power & Breaker (125%)58.2 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 150 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A57.03 V (11.88%)423.0 V94.08 V (19.6%)6914.7 WDrop/Amp High
12 AWG3.31 mm²20 A35.84 V (7.47%)444.2 V59.12 V (12.32%)4345.2 WDrop/Amp High
10 AWG5.26 mm²30 A22.55 V (4.7%)457.4 V37.2 V (7.75%)2734.3 WDrop/Amp High
8 AWG8.37 mm²50 A14.17 V (2.95%)465.8 V23.38 V (4.87%)1718.4 WDrop/Amp High
6 AWG13.3 mm²65 A8.92 V (1.86%)471.1 V14.71 V (3.07%)1081.4 WDrop/Amp High
4 AWG21.15 mm²85 A5.61 V (1.17%)474.4 V9.25 V (1.93%)680.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A4.45 V (0.93%)475.6 V7.34 V (1.53%)539.3 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A3.53 V (0.74%)476.5 V5.82 V (1.21%)427.8 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.8 V (0.58%)477.2 V4.61 V (0.96%)339.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.22 V (0.46%)477.8 V3.66 V (0.76%)268.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.76 V (0.37%)478.2 V2.9 V (0.6%)213.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.4 V (0.29%)478.6 V2.3 V (0.48%)169.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.11 V (0.23%)478.9 V1.83 V (0.38%)134.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.94 V (0.2%)479.1 V1.54 V (0.32%)113.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.78 V (0.16%)479.2 V1.29 V (0.27%)94.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.67 V (0.14%)479.3 V1.1 V (0.23%)81.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.59 V (0.12%)479.4 V0.97 V (0.2%)71.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.47 V (0.1%)479.5 V0.77 V (0.16%)56.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.39 V (0.08%)479.6 V0.64 V (0.13%)47.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.31 V (0.07%)479.7 V0.51 V (0.11%)37.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.23 V (0.05%)479.8 V0.39 V (0.08%)28.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 150 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 150 feet one-way at 480V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 5.61V (1.17%) and delivers 474.4V at the load.

What size aluminum wire is required for 70 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 7.34V (1.53%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.