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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 125 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 0.97%
Aluminum Wire (≤3% Drop)3 AWGDrop: 6.11V (1.27%)
Voltage at Load End475.3 VLoss: 4.67 V (566.7 W)
Power & Breaker (125%)58.2 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 125 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A47.53 V (9.9%)432.5 V78.4 V (16.33%)5762.3 WDrop/Amp High
12 AWG3.31 mm²20 A29.87 V (6.22%)450.1 V49.26 V (10.26%)3621.0 WDrop/Amp High
10 AWG5.26 mm²30 A18.79 V (3.92%)461.2 V31.0 V (6.46%)2278.6 WDrop/Amp High
8 AWG8.37 mm²50 A11.81 V (2.46%)468.2 V19.48 V (4.06%)1432.0 WDrop/Amp High
6 AWG13.3 mm²65 A7.43 V (1.55%)472.6 V12.26 V (2.55%)901.2 WDrop/Amp High
4 AWG21.15 mm²85 A4.67 V (0.97%)475.3 V7.71 V (1.61%)566.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.71 V (0.77%)476.3 V6.11 V (1.27%)449.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.94 V (0.61%)477.1 V4.85 V (1.01%)356.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.33 V (0.49%)477.7 V3.84 V (0.8%)282.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.85 V (0.39%)478.2 V3.05 V (0.64%)224.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.47 V (0.31%)478.5 V2.42 V (0.5%)177.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.16 V (0.24%)478.8 V1.92 V (0.4%)141.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.92 V (0.19%)479.1 V1.52 V (0.32%)111.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.78 V (0.16%)479.2 V1.29 V (0.27%)94.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.65 V (0.14%)479.3 V1.07 V (0.22%)78.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.56 V (0.12%)479.4 V0.92 V (0.19%)67.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.49 V (0.1%)479.5 V0.8 V (0.17%)59.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.39 V (0.08%)479.6 V0.64 V (0.13%)47.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.33 V (0.07%)479.7 V0.54 V (0.11%)39.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.26 V (0.05%)479.7 V0.43 V (0.09%)31.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.2 V (0.04%)479.8 V0.32 V (0.07%)23.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 125 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 125 feet one-way at 480V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 4.67V (0.97%) and delivers 475.3V at the load.

What size aluminum wire is required for 70 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 6.11V (1.27%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.