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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 120 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 0.93%
Aluminum Wire (≤3% Drop)3 AWGDrop: 5.87V (1.22%)
Voltage at Load End475.5 VLoss: 4.49 V (544.0 W)
Power & Breaker (125%)58.2 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 120 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A45.63 V (9.51%)434.4 V75.26 V (15.68%)5531.8 WDrop/Amp High
12 AWG3.31 mm²20 A28.67 V (5.97%)451.3 V47.29 V (9.85%)3476.2 WDrop/Amp High
10 AWG5.26 mm²30 A18.04 V (3.76%)462.0 V29.76 V (6.2%)2187.5 WDrop/Amp High
8 AWG8.37 mm²50 A11.34 V (2.36%)468.7 V18.7 V (3.9%)1374.7 WDrop/Amp High
6 AWG13.3 mm²65 A7.14 V (1.49%)472.9 V11.77 V (2.45%)865.1 WDrop/Amp High
4 AWG21.15 mm²85 A4.49 V (0.93%)475.5 V7.4 V (1.54%)544.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.56 V (0.74%)476.4 V5.87 V (1.22%)431.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.82 V (0.59%)477.2 V4.66 V (0.97%)342.2 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.24 V (0.47%)477.8 V3.69 V (0.77%)271.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.77 V (0.37%)478.2 V2.93 V (0.61%)215.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.41 V (0.29%)478.6 V2.32 V (0.48%)170.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.12 V (0.23%)478.9 V1.84 V (0.38%)135.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.89 V (0.18%)479.1 V1.46 V (0.3%)107.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.75 V (0.16%)479.3 V1.24 V (0.26%)90.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.62 V (0.13%)479.4 V1.03 V (0.21%)75.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.54 V (0.11%)479.5 V0.88 V (0.18%)64.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.47 V (0.1%)479.5 V0.77 V (0.16%)56.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.37 V (0.08%)479.6 V0.62 V (0.13%)45.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.31 V (0.07%)479.7 V0.51 V (0.11%)37.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.25 V (0.05%)479.8 V0.41 V (0.09%)30.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.19 V (0.04%)479.8 V0.31 V (0.06%)22.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 120 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 120 feet one-way at 480V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 4.49V (0.93%) and delivers 475.5V at the load.

What size aluminum wire is required for 70 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 5.87V (1.22%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.