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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

70 Amp Wire Size at 80 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 70 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 0.62%
Aluminum Wire (≤3% Drop)3 AWGDrop: 3.91V (0.82%)
Voltage at Load End477.0 VLoss: 2.99 V (362.7 W)
Power & Breaker (125%)58.2 kW90A Breaker Recommended

All AWG & kcmil Wire Gauges for 70 Amps at 80 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A30.42 V (6.34%)449.6 V50.17 V (10.45%)3687.8 WDrop/Amp High
12 AWG3.31 mm²20 A19.11 V (3.98%)460.9 V31.53 V (6.57%)2317.4 WDrop/Amp High
10 AWG5.26 mm²30 A12.03 V (2.51%)468.0 V19.84 V (4.13%)1458.3 WDrop/Amp High
8 AWG8.37 mm²50 A7.56 V (1.57%)472.4 V12.47 V (2.6%)916.5 WDrop/Amp High
6 AWG13.3 mm²65 A4.76 V (0.99%)475.2 V7.85 V (1.63%)576.7 WDrop/Amp High
4 AWG21.15 mm²85 A2.99 V (0.62%)477.0 V4.93 V (1.03%)362.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.37 V (0.49%)477.6 V3.91 V (0.82%)287.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.88 V (0.39%)478.1 V3.1 V (0.65%)228.2 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.49 V (0.31%)478.5 V2.46 V (0.51%)180.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.18 V (0.25%)478.8 V1.95 V (0.41%)143.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.94 V (0.2%)479.1 V1.55 V (0.32%)113.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.74 V (0.16%)479.3 V1.23 V (0.26%)90.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.59 V (0.12%)479.4 V0.97 V (0.2%)71.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.5 V (0.1%)479.5 V0.82 V (0.17%)60.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.42 V (0.09%)479.6 V0.69 V (0.14%)50.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.36 V (0.07%)479.6 V0.59 V (0.12%)43.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.31 V (0.07%)479.7 V0.51 V (0.11%)37.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.25 V (0.05%)479.8 V0.41 V (0.09%)30.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.21 V (0.04%)479.8 V0.34 V (0.07%)25.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.17 V (0.03%)479.8 V0.27 V (0.06%)20.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.12 V (0.03%)479.9 V0.21 V (0.04%)15.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 70 amps at 80 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 70A load over 80 feet one-way at 480V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 2.99V (0.62%) and delivers 477.0V at the load.

What size aluminum wire is required for 70 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 3.91V (0.82%).

What breaker size is needed for a 70A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (70A × 1.25 = 87.5A), which corresponds to a standard 90A circuit breaker.