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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 1000 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)6× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 33.97V (28.31%)
Voltage at Load End116.6 VLoss: 3.43 V (2746.2 W)
Power & Breaker (125%)96.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 1000 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A5017.48 V (4181.23%)0.0 V8276.49 V (6897.08%)4013981.5 WDrop/Amp High
12 AWG3.31 mm²20 A3152.98 V (2627.48%)0.0 V5200.94 V (4334.11%)2522381.1 WDrop/Amp High
10 AWG5.26 mm²30 A1984.1 V (1653.41%)0.0 V3272.83 V (2727.36%)1587277.9 WDrop/Amp High
8 AWG8.37 mm²50 A1246.88 V (1039.06%)0.0 V2056.76 V (1713.97%)997500.8 WDrop/Amp High
6 AWG13.3 mm²65 A784.69 V (653.91%)0.0 V1294.37 V (1078.64%)627750.5 WDrop/Amp High
4 AWG21.15 mm²85 A493.44 V (411.2%)0.0 V813.95 V (678.29%)394755.6 WDrop/Amp High
3 AWG26.67 mm²100 A391.31 V (326.1%)0.0 V645.49 V (537.9%)313051.4 WDrop/Amp High
2 AWG33.62 mm²115 A310.42 V (258.68%)0.0 V512.05 V (426.71%)248336.8 WDrop/Amp High
1 AWG42.41 mm²130 A246.08 V (205.07%)0.0 V405.92 V (338.27%)196865.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A195.11 V (162.59%)0.0 V321.84 V (268.2%)156086.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A154.77 V (128.98%)0.0 V255.3 V (212.75%)123818.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A122.77 V (102.31%)0.0 V202.51 V (168.76%)98212.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A97.35 V (81.13%)22.6 V160.59 V (133.82%)77883.2 WDrop/Amp High
250 kcmil126.7 mm²255 A82.37 V (68.64%)37.6 V135.87 V (113.23%)65896.5 WDrop/Amp High
300 kcmil152.0 mm²285 A68.66 V (57.22%)51.3 V113.26 V (94.38%)54928.2 WDrop/Amp High
350 kcmil177.3 mm²310 A58.86 V (49.05%)61.1 V97.1 V (80.91%)47090.1 WDrop/Amp High
400 kcmil202.7 mm²335 A51.49 V (42.91%)68.5 V84.93 V (70.77%)41189.4 WDrop/Amp High
500 kcmil253.4 mm²380 A41.19 V (34.32%)78.8 V67.94 V (56.61%)32948.2 WDrop/Amp High
600 kcmil304.0 mm²420 A34.33 V (28.61%)85.7 V56.63 V (47.19%)27464.1 WDrop/Amp High
750 kcmil380.0 mm²475 A27.46 V (22.89%)92.5 V45.3 V (37.75%)21971.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A20.6 V (17.16%)99.4 V33.97 V (28.31%)16477.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 1000 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 1000 feet one-way at 120V (1-Phase), you need 6× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.43V (2.86%) and delivers 116.6V at the load.

What size aluminum wire is required for 800 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 33.97V (28.31%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.