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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 1000 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 33.97V (14.16%)
Voltage at Load End233.1 VLoss: 6.87 V (5492.5 W)
Power & Breaker (125%)192.0 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 1000 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A5017.48 V (2090.62%)0.0 V8276.49 V (3448.54%)4013981.5 WDrop/Amp High
12 AWG3.31 mm²20 A3152.98 V (1313.74%)0.0 V5200.94 V (2167.06%)2522381.1 WDrop/Amp High
10 AWG5.26 mm²30 A1984.1 V (826.71%)0.0 V3272.83 V (1363.68%)1587277.9 WDrop/Amp High
8 AWG8.37 mm²50 A1246.88 V (519.53%)0.0 V2056.76 V (856.98%)997500.8 WDrop/Amp High
6 AWG13.3 mm²65 A784.69 V (326.95%)0.0 V1294.37 V (539.32%)627750.5 WDrop/Amp High
4 AWG21.15 mm²85 A493.44 V (205.6%)0.0 V813.95 V (339.15%)394755.6 WDrop/Amp High
3 AWG26.67 mm²100 A391.31 V (163.05%)0.0 V645.49 V (268.95%)313051.4 WDrop/Amp High
2 AWG33.62 mm²115 A310.42 V (129.34%)0.0 V512.05 V (213.35%)248336.8 WDrop/Amp High
1 AWG42.41 mm²130 A246.08 V (102.53%)0.0 V405.92 V (169.13%)196865.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A195.11 V (81.3%)44.9 V321.84 V (134.1%)156086.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A154.77 V (64.49%)85.2 V255.3 V (106.38%)123818.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A122.77 V (51.15%)117.2 V202.51 V (84.38%)98212.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A97.35 V (40.56%)142.6 V160.59 V (66.91%)77883.2 WDrop/Amp High
250 kcmil126.7 mm²255 A82.37 V (34.32%)157.6 V135.87 V (56.61%)65896.5 WDrop/Amp High
300 kcmil152.0 mm²285 A68.66 V (28.61%)171.3 V113.26 V (47.19%)54928.2 WDrop/Amp High
350 kcmil177.3 mm²310 A58.86 V (24.53%)181.1 V97.1 V (40.46%)47090.1 WDrop/Amp High
400 kcmil202.7 mm²335 A51.49 V (21.45%)188.5 V84.93 V (35.39%)41189.4 WDrop/Amp High
500 kcmil253.4 mm²380 A41.19 V (17.16%)198.8 V67.94 V (28.31%)32948.2 WDrop/Amp High
600 kcmil304.0 mm²420 A34.33 V (14.3%)205.7 V56.63 V (23.6%)27464.1 WDrop/Amp High
750 kcmil380.0 mm²475 A27.46 V (11.44%)212.5 V45.3 V (18.88%)21971.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A20.6 V (8.58%)219.4 V33.97 V (14.16%)16477.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 1000 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 1000 feet one-way at 240V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 6.87V (2.86%) and delivers 233.1V at the load.

What size aluminum wire is required for 800 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 33.97V (14.16%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.