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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 200 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.74%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.88V (2.45%)
Voltage at Load End238.2 VLoss: 1.78 V (2471.6 W)
Power & Breaker (125%)332.55 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 200 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A869.05 V (362.11%)0.0 V1433.53 V (597.3%)1204194.5 WDrop/Amp High
12 AWG3.31 mm²20 A546.11 V (227.55%)0.0 V900.83 V (375.35%)756714.3 WDrop/Amp High
10 AWG5.26 mm²30 A343.66 V (143.19%)0.0 V566.87 V (236.2%)476183.4 WDrop/Amp High
8 AWG8.37 mm²50 A215.97 V (89.99%)24.0 V356.24 V (148.43%)299250.2 WDrop/Amp High
6 AWG13.3 mm²65 A135.91 V (56.63%)104.1 V224.19 V (93.41%)188325.1 WDrop/Amp High
4 AWG21.15 mm²85 A85.47 V (35.61%)154.5 V140.98 V (58.74%)118426.7 WDrop/Amp High
3 AWG26.67 mm²100 A67.78 V (28.24%)172.2 V111.8 V (46.58%)93915.4 WDrop/Amp High
2 AWG33.62 mm²115 A53.77 V (22.4%)186.2 V88.69 V (36.95%)74501.0 WDrop/Amp High
1 AWG42.41 mm²130 A42.62 V (17.76%)197.4 V70.31 V (29.29%)59059.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A33.79 V (14.08%)206.2 V55.74 V (23.23%)46826.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.81 V (11.17%)213.2 V44.22 V (18.42%)37145.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.26 V (8.86%)218.7 V35.08 V (14.61%)29463.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.86 V (7.03%)223.1 V27.81 V (11.59%)23365.0 WDrop/Amp High
250 kcmil126.7 mm²255 A14.27 V (5.94%)225.7 V23.53 V (9.81%)19768.9 WDrop/Amp High
300 kcmil152.0 mm²285 A11.89 V (4.96%)228.1 V19.62 V (8.17%)16478.5 WDrop/Amp High
350 kcmil177.3 mm²310 A10.2 V (4.25%)229.8 V16.82 V (7.01%)14127.0 WDrop/Amp High
400 kcmil202.7 mm²335 A8.92 V (3.72%)231.1 V14.71 V (6.13%)12356.8 WDrop/Amp High
500 kcmil253.4 mm²380 A7.13 V (2.97%)232.9 V11.77 V (4.9%)9884.5 WDrop/Amp High
600 kcmil304.0 mm²420 A5.95 V (2.48%)234.1 V9.81 V (4.09%)8239.2 WDrop/Amp High
750 kcmil380.0 mm²475 A4.76 V (1.98%)235.2 V7.85 V (3.27%)6591.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.57 V (1.49%)236.4 V5.88 V (2.45%)4943.2 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 200 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 200 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.78V (0.74%) and delivers 238.2V at the load.

What size aluminum wire is required for 800 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.88V (2.45%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.