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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 300 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.28%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 8.83V (4.24%)
Voltage at Load End205.3 VLoss: 2.67 V (3707.4 W)
Power & Breaker (125%)288.21 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 300 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1303.58 V (626.72%)0.0 V2150.3 V (1033.8%)1806291.7 WDrop/Amp High
12 AWG3.31 mm²20 A819.17 V (393.83%)0.0 V1351.24 V (649.64%)1135071.5 WDrop/Amp High
10 AWG5.26 mm²30 A515.48 V (247.83%)0.0 V850.31 V (408.8%)714275.0 WDrop/Amp High
8 AWG8.37 mm²50 A323.95 V (155.74%)0.0 V534.36 V (256.91%)448875.4 WDrop/Amp High
6 AWG13.3 mm²65 A203.87 V (98.01%)4.1 V336.29 V (161.68%)282487.7 WDrop/Amp High
4 AWG21.15 mm²85 A128.2 V (61.63%)79.8 V211.47 V (101.67%)177640.0 WDrop/Amp High
3 AWG26.67 mm²100 A101.67 V (48.88%)106.3 V167.7 V (80.63%)140873.1 WDrop/Amp High
2 AWG33.62 mm²115 A80.65 V (38.77%)127.4 V133.03 V (63.96%)111751.5 WDrop/Amp High
1 AWG42.41 mm²130 A63.93 V (30.74%)144.1 V105.46 V (50.7%)88589.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A50.69 V (24.37%)157.3 V83.62 V (40.2%)70239.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A40.21 V (19.33%)167.8 V66.33 V (31.89%)55718.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A31.9 V (15.33%)176.1 V52.61 V (25.29%)44195.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A25.29 V (12.16%)182.7 V41.72 V (20.06%)35047.5 WDrop/Amp High
250 kcmil126.7 mm²255 A21.4 V (10.29%)186.6 V35.3 V (16.97%)29653.4 WDrop/Amp High
300 kcmil152.0 mm²285 A17.84 V (8.58%)190.2 V29.43 V (14.15%)24717.7 WDrop/Amp High
350 kcmil177.3 mm²310 A15.29 V (7.35%)192.7 V25.23 V (12.13%)21190.6 WDrop/Amp High
400 kcmil202.7 mm²335 A13.38 V (6.43%)194.6 V22.07 V (10.61%)18535.2 WDrop/Amp High
500 kcmil253.4 mm²380 A10.7 V (5.14%)197.3 V17.65 V (8.49%)14826.7 WDrop/Amp High
600 kcmil304.0 mm²420 A8.92 V (4.29%)199.1 V14.71 V (7.07%)12358.8 WDrop/Amp High
750 kcmil380.0 mm²475 A7.14 V (3.43%)200.9 V11.77 V (5.66%)9887.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A5.35 V (2.57%)202.6 V8.83 V (4.24%)7414.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 300 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 300 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.67V (1.28%) and delivers 205.3V at the load.

What size aluminum wire is required for 800 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 8.83V (4.24%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.