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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 600 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.23%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 17.65V (7.36%)
Voltage at Load End234.7 VLoss: 5.35 V (7414.8 W)
Power & Breaker (125%)332.55 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2607.16 V (1086.32%)0.0 V4300.59 V (1791.91%)3612583.4 WDrop/Amp High
12 AWG3.31 mm²20 A1638.33 V (682.64%)0.0 V2702.49 V (1126.04%)2270143.0 WDrop/Amp High
10 AWG5.26 mm²30 A1030.97 V (429.57%)0.0 V1700.61 V (708.59%)1428550.1 WDrop/Amp High
8 AWG8.37 mm²50 A647.9 V (269.96%)0.0 V1068.73 V (445.3%)897750.7 WDrop/Amp High
6 AWG13.3 mm²65 A407.74 V (169.89%)0.0 V672.57 V (280.24%)564975.4 WDrop/Amp High
4 AWG21.15 mm²85 A256.4 V (106.83%)0.0 V422.94 V (176.23%)355280.1 WDrop/Amp High
3 AWG26.67 mm²100 A203.33 V (84.72%)36.7 V335.4 V (139.75%)281746.3 WDrop/Amp High
2 AWG33.62 mm²115 A161.3 V (67.21%)78.7 V266.07 V (110.86%)223503.1 WDrop/Amp High
1 AWG42.41 mm²130 A127.87 V (53.28%)112.1 V210.92 V (87.88%)177179.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A101.38 V (42.24%)138.6 V167.23 V (69.68%)140478.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A80.42 V (33.51%)159.6 V132.66 V (55.27%)111436.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A63.79 V (26.58%)176.2 V105.23 V (43.84%)88391.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A50.59 V (21.08%)189.4 V83.44 V (34.77%)70094.9 WDrop/Amp High
250 kcmil126.7 mm²255 A42.8 V (17.83%)197.2 V70.6 V (29.42%)59306.8 WDrop/Amp High
300 kcmil152.0 mm²285 A35.68 V (14.87%)204.3 V58.85 V (24.52%)49435.4 WDrop/Amp High
350 kcmil177.3 mm²310 A30.59 V (12.74%)209.4 V50.45 V (21.02%)42381.1 WDrop/Amp High
400 kcmil202.7 mm²335 A26.75 V (11.15%)213.2 V44.13 V (18.39%)37070.4 WDrop/Amp High
500 kcmil253.4 mm²380 A21.4 V (8.92%)218.6 V35.3 V (14.71%)29653.4 WDrop/Amp High
600 kcmil304.0 mm²420 A17.84 V (7.43%)222.2 V29.43 V (12.26%)24717.7 WDrop/Amp High
750 kcmil380.0 mm²475 A14.27 V (5.95%)225.7 V23.54 V (9.81%)19774.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.7 V (4.46%)229.3 V17.65 V (7.36%)14829.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 600 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 5.35V (2.23%) and delivers 234.7V at the load.

What size aluminum wire is required for 800 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 17.65V (7.36%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.