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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 150 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.32%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.97V (1.03%)
Voltage at Load End478.5 VLoss: 1.5 V (2346.1 W)
Power & Breaker (125%)748.25 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 150 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A733.26 V (152.76%)0.0 V1209.54 V (251.99%)1143044.0 WDrop/Amp High
12 AWG3.31 mm²20 A460.78 V (96.0%)19.2 V760.07 V (158.35%)718287.4 WDrop/Amp High
10 AWG5.26 mm²30 A289.96 V (60.41%)190.0 V478.3 V (99.65%)452002.2 WDrop/Amp High
8 AWG8.37 mm²50 A182.22 V (37.96%)297.8 V300.58 V (62.62%)284053.9 WDrop/Amp High
6 AWG13.3 mm²65 A114.68 V (23.89%)365.3 V189.16 V (39.41%)178761.8 WDrop/Amp High
4 AWG21.15 mm²85 A72.11 V (15.02%)407.9 V118.95 V (24.78%)112412.8 WDrop/Amp High
3 AWG26.67 mm²100 A57.19 V (11.91%)422.8 V94.33 V (19.65%)89146.3 WDrop/Amp High
2 AWG33.62 mm²115 A45.37 V (9.45%)434.6 V74.83 V (15.59%)70717.8 WDrop/Amp High
1 AWG42.41 mm²130 A35.96 V (7.49%)444.0 V59.32 V (12.36%)56060.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A28.51 V (5.94%)451.5 V47.03 V (9.8%)44448.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A22.62 V (4.71%)457.4 V37.31 V (7.77%)35259.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A17.94 V (3.74%)462.1 V29.59 V (6.17%)27967.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A14.23 V (2.96%)465.8 V23.47 V (4.89%)22178.5 WDrop/Amp High
250 kcmil126.7 mm²255 A12.04 V (2.51%)468.0 V19.86 V (4.14%)18765.0 WDrop/Amp High
300 kcmil152.0 mm²285 A10.03 V (2.09%)470.0 V16.55 V (3.45%)15641.7 WDrop/Amp High
350 kcmil177.3 mm²310 A8.6 V (1.79%)471.4 V14.19 V (2.96%)13409.7 WDrop/Amp High
400 kcmil202.7 mm²335 A7.52 V (1.57%)472.5 V12.41 V (2.59%)11729.3 WDrop/Amp High
500 kcmil253.4 mm²380 A6.02 V (1.25%)474.0 V9.93 V (2.07%)9382.5 WDrop/Amp High
600 kcmil304.0 mm²420 A5.02 V (1.05%)475.0 V8.28 V (1.72%)7820.8 WDrop/Amp High
750 kcmil380.0 mm²475 A4.01 V (0.84%)476.0 V6.62 V (1.38%)6256.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.01 V (0.63%)477.0 V4.97 V (1.03%)4692.2 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 150 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 150 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.5V (0.32%) and delivers 478.5V at the load.

What size aluminum wire is required for 900 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.97V (1.03%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.