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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 800 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)52× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.97%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 30.58V (254.81%)
Voltage at Load End11.6 VLoss: 0.36 V (320.8 W)
Power & Breaker (125%)10.8 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 800 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A4515.73 V (37631.08%)0.0 V7448.84 V (62073.69%)4064156.3 WDrop/Amp High
12 AWG3.31 mm²20 A2837.68 V (23647.32%)0.0 V4680.84 V (39007.03%)2553910.9 WDrop/Amp High
10 AWG5.26 mm²30 A1785.69 V (14880.73%)0.0 V2945.55 V (24546.25%)1607118.8 WDrop/Amp High
8 AWG8.37 mm²50 A1122.19 V (9351.57%)0.0 V1851.09 V (15425.72%)1009969.5 WDrop/Amp High
6 AWG13.3 mm²65 A706.22 V (5885.16%)0.0 V1164.93 V (9707.77%)635597.4 WDrop/Amp High
4 AWG21.15 mm²85 A444.1 V (3700.83%)0.0 V732.56 V (6104.65%)399690.1 WDrop/Amp High
3 AWG26.67 mm²100 A352.18 V (2934.86%)0.0 V580.94 V (4841.14%)316964.6 WDrop/Amp High
2 AWG33.62 mm²115 A279.38 V (2328.16%)0.0 V460.84 V (3840.37%)251441.0 WDrop/Amp High
1 AWG42.41 mm²130 A221.47 V (1845.62%)0.0 V365.33 V (3044.41%)199326.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A175.6 V (1463.31%)0.0 V289.65 V (2413.78%)158037.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A139.3 V (1160.8%)0.0 V229.77 V (1914.78%)125366.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A110.49 V (920.75%)0.0 V182.26 V (1518.8%)99440.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A87.62 V (730.16%)0.0 V144.53 V (1204.41%)78856.8 WDrop/Amp High
250 kcmil126.7 mm²255 A74.13 V (617.78%)0.0 V122.29 V (1019.05%)66720.2 WDrop/Amp High
300 kcmil152.0 mm²285 A61.79 V (514.95%)0.0 V101.93 V (849.43%)55614.8 WDrop/Amp High
350 kcmil177.3 mm²310 A52.98 V (441.47%)0.0 V87.39 V (728.22%)47678.8 WDrop/Amp High
400 kcmil202.7 mm²335 A46.34 V (386.15%)0.0 V76.44 V (636.97%)41704.2 WDrop/Amp High
500 kcmil253.4 mm²380 A37.07 V (308.89%)0.0 V61.14 V (509.52%)33360.1 WDrop/Amp High
600 kcmil304.0 mm²420 A30.9 V (257.48%)0.0 V50.97 V (424.71%)27807.4 WDrop/Amp High
750 kcmil380.0 mm²475 A24.72 V (205.98%)0.0 V40.77 V (339.77%)22245.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A18.54 V (154.48%)0.0 V30.58 V (254.81%)16683.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 800 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 800 feet one-way at 12V (DC), you need 52× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.36V (2.97%) and delivers 11.6V at the load.

What size aluminum wire is required for 900 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 30.58V (254.81%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.