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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 800 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)9× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.1V (42.47%)
Voltage at Load End11.7 VLoss: 0.34 V (51.5 W)
Power & Breaker (125%)1.8 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 800 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A752.62 V (6271.85%)0.0 V1241.47 V (10345.62%)112893.2 WDrop/Amp High
12 AWG3.31 mm²20 A472.95 V (3941.22%)0.0 V780.14 V (6501.17%)70942.0 WDrop/Amp High
10 AWG5.26 mm²30 A297.61 V (2480.12%)0.0 V490.93 V (4091.04%)44642.2 WDrop/Amp High
8 AWG8.37 mm²50 A187.03 V (1558.59%)0.0 V308.51 V (2570.95%)28054.7 WDrop/Amp High
6 AWG13.3 mm²65 A117.7 V (980.86%)0.0 V194.16 V (1617.96%)17655.5 WDrop/Amp High
4 AWG21.15 mm²85 A74.02 V (616.81%)0.0 V122.09 V (1017.44%)11102.5 WDrop/Amp High
3 AWG26.67 mm²100 A58.7 V (489.14%)0.0 V96.82 V (806.86%)8804.6 WDrop/Amp High
2 AWG33.62 mm²115 A46.56 V (388.03%)0.0 V76.81 V (640.06%)6984.5 WDrop/Amp High
1 AWG42.41 mm²130 A36.91 V (307.6%)0.0 V60.89 V (507.4%)5536.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A29.27 V (243.89%)0.0 V48.28 V (402.3%)4389.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A23.22 V (193.47%)0.0 V38.3 V (319.13%)3482.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A18.41 V (153.46%)0.0 V30.38 V (253.13%)2762.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A14.6 V (121.69%)0.0 V24.09 V (200.74%)2190.5 WDrop/Amp High
250 kcmil126.7 mm²255 A12.36 V (102.96%)0.0 V20.38 V (169.84%)1853.3 WDrop/Amp High
300 kcmil152.0 mm²285 A10.3 V (85.83%)1.7 V16.99 V (141.57%)1544.9 WDrop/Amp High
350 kcmil177.3 mm²310 A8.83 V (73.58%)3.2 V14.56 V (121.37%)1324.4 WDrop/Amp High
400 kcmil202.7 mm²335 A7.72 V (64.36%)4.3 V12.74 V (106.16%)1158.5 WDrop/Amp High
500 kcmil253.4 mm²380 A6.18 V (51.48%)5.8 V10.19 V (84.92%)926.7 WDrop/Amp High
600 kcmil304.0 mm²420 A5.15 V (42.91%)6.9 V8.49 V (70.79%)772.4 WDrop/Amp High
750 kcmil380.0 mm²475 A4.12 V (34.33%)7.9 V6.8 V (56.63%)617.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.09 V (25.75%)8.9 V5.1 V (42.47%)463.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 800 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 800 feet one-way at 12V (DC), you need 9× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.34V (2.86%) and delivers 11.7V at the load.

What size aluminum wire is required for 150 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.1V (42.47%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.