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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 50 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 1.02%
Aluminum Wire (≤3% Drop)1 AWGDrop: 2.54V (1.06%)
Voltage at Load End237.6 VLoss: 2.45 V (244.6 W)
Power & Breaker (125%)24.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A31.36 V (13.07%)208.6 V51.73 V (21.55%)3135.9 WDrop/Amp High
12 AWG3.31 mm²20 A19.71 V (8.21%)220.3 V32.51 V (13.54%)1970.6 WDrop/Amp High
10 AWG5.26 mm²30 A12.4 V (5.17%)227.6 V20.46 V (8.52%)1240.1 WDrop/Amp High
8 AWG8.37 mm²50 A7.79 V (3.25%)232.2 V12.85 V (5.36%)779.3 WDrop/Amp High
6 AWG13.3 mm²65 A4.9 V (2.04%)235.1 V8.09 V (3.37%)490.4 WDrop/Amp High
4 AWG21.15 mm²85 A3.08 V (1.29%)236.9 V5.09 V (2.12%)308.4 WDrop/Amp High
3 AWG26.67 mm²100 A2.45 V (1.02%)237.6 V4.03 V (1.68%)244.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.94 V (0.81%)238.1 V3.2 V (1.33%)194.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.54 V (0.64%)238.5 V2.54 V (1.06%)153.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.22 V (0.51%)238.8 V2.01 V (0.84%)121.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.97 V (0.4%)239.0 V1.6 V (0.66%)96.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.77 V (0.32%)239.2 V1.27 V (0.53%)76.7 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.61 V (0.25%)239.4 V1.0 V (0.42%)60.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.51 V (0.21%)239.5 V0.85 V (0.35%)51.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.43 V (0.18%)239.6 V0.71 V (0.29%)42.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.37 V (0.15%)239.6 V0.61 V (0.25%)36.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.32 V (0.13%)239.7 V0.53 V (0.22%)32.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.26 V (0.11%)239.7 V0.42 V (0.18%)25.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.21 V (0.09%)239.8 V0.35 V (0.15%)21.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.17 V (0.07%)239.8 V0.28 V (0.12%)17.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.13 V (0.05%)239.9 V0.21 V (0.09%)12.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 50 feet one-way at 240V (1-Phase), you need 3 AWG copper wire. This produces a voltage drop of 2.45V (1.02%) and delivers 237.6V at the load.

What size aluminum wire is required for 100 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 2.54V (1.06%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.