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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 125 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 2.55%
Aluminum Wire (≤3% Drop)1 AWGDrop: 6.34V (2.64%)
Voltage at Load End233.9 VLoss: 6.11 V (611.4 W)
Power & Breaker (125%)24.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 125 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A78.4 V (32.67%)161.6 V129.32 V (53.88%)7839.8 WDrop/Amp High
12 AWG3.31 mm²20 A49.27 V (20.53%)190.7 V81.26 V (33.86%)4926.5 WDrop/Amp High
10 AWG5.26 mm²30 A31.0 V (12.92%)209.0 V51.14 V (21.31%)3100.2 WDrop/Amp High
8 AWG8.37 mm²50 A19.48 V (8.12%)220.5 V32.14 V (13.39%)1948.2 WDrop/Amp High
6 AWG13.3 mm²65 A12.26 V (5.11%)227.7 V20.22 V (8.43%)1226.1 WDrop/Amp High
4 AWG21.15 mm²85 A7.71 V (3.21%)232.3 V12.72 V (5.3%)771.0 WDrop/Amp High
3 AWG26.67 mm²100 A6.11 V (2.55%)233.9 V10.09 V (4.2%)611.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A4.85 V (2.02%)235.1 V8.0 V (3.33%)485.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A3.85 V (1.6%)236.2 V6.34 V (2.64%)384.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.05 V (1.27%)237.0 V5.03 V (2.1%)304.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.42 V (1.01%)237.6 V3.99 V (1.66%)241.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.92 V (0.8%)238.1 V3.16 V (1.32%)191.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.52 V (0.63%)238.5 V2.51 V (1.05%)152.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.29 V (0.54%)238.7 V2.12 V (0.88%)128.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.07 V (0.45%)238.9 V1.77 V (0.74%)107.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.92 V (0.38%)239.1 V1.52 V (0.63%)92.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.8 V (0.34%)239.2 V1.33 V (0.55%)80.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.64 V (0.27%)239.4 V1.06 V (0.44%)64.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.54 V (0.22%)239.5 V0.88 V (0.37%)53.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.43 V (0.18%)239.6 V0.71 V (0.29%)42.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.32 V (0.13%)239.7 V0.53 V (0.22%)32.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 125 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 125 feet one-way at 240V (1-Phase), you need 3 AWG copper wire. This produces a voltage drop of 6.11V (2.55%) and delivers 233.9V at the load.

What size aluminum wire is required for 100 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 6.34V (2.64%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.