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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 175 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.83%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 7.04V (2.93%)
Voltage at Load End233.2 VLoss: 6.79 V (679.0 W)
Power & Breaker (125%)24.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 175 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A109.76 V (45.73%)130.2 V181.05 V (75.44%)10975.7 WDrop/Amp High
12 AWG3.31 mm²20 A68.97 V (28.74%)171.0 V113.77 V (47.4%)6897.1 WDrop/Amp High
10 AWG5.26 mm²30 A43.4 V (18.08%)196.6 V71.59 V (29.83%)4340.2 WDrop/Amp High
8 AWG8.37 mm²50 A27.28 V (11.36%)212.7 V44.99 V (18.75%)2727.5 WDrop/Amp High
6 AWG13.3 mm²65 A17.17 V (7.15%)222.8 V28.31 V (11.8%)1716.5 WDrop/Amp High
4 AWG21.15 mm²85 A10.79 V (4.5%)229.2 V17.81 V (7.42%)1079.4 WDrop/Amp High
3 AWG26.67 mm²100 A8.56 V (3.57%)231.4 V14.12 V (5.88%)856.0 W~ ≤5%
2 AWG33.62 mm²115 A6.79 V (2.83%)233.2 V11.2 V (4.67%)679.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A5.38 V (2.24%)234.6 V8.88 V (3.7%)538.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A4.27 V (1.78%)235.7 V7.04 V (2.93%)426.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A3.39 V (1.41%)236.6 V5.58 V (2.33%)338.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.69 V (1.12%)237.3 V4.43 V (1.85%)268.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.13 V (0.89%)237.9 V3.51 V (1.46%)213.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.8 V (0.75%)238.2 V2.97 V (1.24%)180.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.5 V (0.63%)238.5 V2.48 V (1.03%)150.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.29 V (0.54%)238.7 V2.12 V (0.88%)128.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.13 V (0.47%)238.9 V1.86 V (0.77%)112.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.9 V (0.38%)239.1 V1.49 V (0.62%)90.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.75 V (0.31%)239.2 V1.24 V (0.52%)75.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.6 V (0.25%)239.4 V0.99 V (0.41%)60.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.45 V (0.19%)239.5 V0.74 V (0.31%)45.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 175 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 175 feet one-way at 240V (1-Phase), you need 2 AWG copper wire. This produces a voltage drop of 6.79V (2.83%) and delivers 233.2V at the load.

What size aluminum wire is required for 100 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 7.04V (2.93%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.