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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 800 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 2.97%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 5.88V (2.45%)
Voltage at Load End232.9 VLoss: 7.13 V (1235.6 W)
Power & Breaker (125%)41.57 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 800 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A434.53 V (181.05%)0.0 V716.77 V (298.65%)75262.2 WDrop/Amp High
12 AWG3.31 mm²20 A273.06 V (113.77%)0.0 V450.41 V (187.67%)47294.6 WDrop/Amp High
10 AWG5.26 mm²30 A171.83 V (71.59%)68.2 V283.44 V (118.1%)29761.5 WDrop/Amp High
8 AWG8.37 mm²50 A107.98 V (44.99%)132.0 V178.12 V (74.22%)18703.1 WDrop/Amp High
6 AWG13.3 mm²65 A67.96 V (28.31%)172.0 V112.1 V (46.71%)11770.3 WDrop/Amp High
4 AWG21.15 mm²85 A42.73 V (17.81%)197.3 V70.49 V (29.37%)7401.7 WDrop/Amp High
3 AWG26.67 mm²100 A33.89 V (14.12%)206.1 V55.9 V (23.29%)5869.7 WDrop/Amp High
2 AWG33.62 mm²115 A26.88 V (11.2%)213.1 V44.34 V (18.48%)4656.3 WDrop/Amp High
1 AWG42.41 mm²130 A21.31 V (8.88%)218.7 V35.15 V (14.65%)3691.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A16.9 V (7.04%)223.1 V27.87 V (11.61%)2926.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.4 V (5.58%)226.6 V22.11 V (9.21%)2321.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.63 V (4.43%)229.4 V17.54 V (7.31%)1841.5 W~ ≤5%
4/0 AWG107.2 mm²230 A8.43 V (3.51%)231.6 V13.91 V (5.79%)1460.3 W~ ≤5%
250 kcmil126.7 mm²255 A7.13 V (2.97%)232.9 V11.77 V (4.9%)1235.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A5.95 V (2.48%)234.1 V9.81 V (4.09%)1029.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.1 V (2.12%)234.9 V8.41 V (3.5%)882.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A4.46 V (1.86%)235.5 V7.36 V (3.06%)772.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.57 V (1.49%)236.4 V5.88 V (2.45%)617.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.97 V (1.24%)237.0 V4.9 V (2.04%)515.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.38 V (0.99%)237.6 V3.92 V (1.63%)412.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.78 V (0.74%)238.2 V2.94 V (1.23%)309.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 800 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 800 feet one-way at 240V (3-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 7.13V (2.97%) and delivers 232.9V at the load.

What size aluminum wire is required for 100 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 5.88V (2.45%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.