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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 100 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.36%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.47V (3.89%)
Voltage at Load End11.7 VLoss: 0.28 V (31.2 W)
Power & Breaker (125%)1.32 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 100 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A68.99 V (574.92%)0.0 V113.8 V (948.35%)7588.9 WDrop/Amp High
12 AWG3.31 mm²20 A43.35 V (361.28%)0.0 V71.51 V (595.94%)4768.9 WDrop/Amp High
10 AWG5.26 mm²30 A27.28 V (227.34%)0.0 V45.0 V (375.01%)3000.9 WDrop/Amp High
8 AWG8.37 mm²50 A17.14 V (142.87%)0.0 V28.28 V (235.67%)1885.9 WDrop/Amp High
6 AWG13.3 mm²65 A10.79 V (89.91%)1.2 V17.8 V (148.31%)1186.8 WDrop/Amp High
4 AWG21.15 mm²85 A6.78 V (56.54%)5.2 V11.19 V (93.27%)746.3 WDrop/Amp High
3 AWG26.67 mm²100 A5.38 V (44.84%)6.6 V8.88 V (73.96%)591.9 WDrop/Amp High
2 AWG33.62 mm²115 A4.27 V (35.57%)7.7 V7.04 V (58.67%)469.5 WDrop/Amp High
1 AWG42.41 mm²130 A3.38 V (28.2%)8.6 V5.58 V (46.51%)372.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.68 V (22.36%)9.3 V4.43 V (36.88%)295.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.13 V (17.73%)9.9 V3.51 V (29.25%)234.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.69 V (14.07%)10.3 V2.78 V (23.2%)185.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.34 V (11.16%)10.7 V2.21 V (18.4%)147.2 WDrop/Amp High
250 kcmil126.7 mm²255 A1.13 V (9.44%)10.9 V1.87 V (15.57%)124.6 WDrop/Amp High
300 kcmil152.0 mm²285 A0.94 V (7.87%)11.1 V1.56 V (12.98%)103.8 WDrop/Amp High
350 kcmil177.3 mm²310 A0.81 V (6.74%)11.2 V1.34 V (11.13%)89.0 WDrop/Amp High
400 kcmil202.7 mm²335 A0.71 V (5.9%)11.3 V1.17 V (9.73%)77.9 WDrop/Amp High
500 kcmil253.4 mm²380 A0.57 V (4.72%)11.4 V0.93 V (7.78%)62.3 W~ ≤5%
600 kcmil304.0 mm²420 A0.47 V (3.93%)11.5 V0.78 V (6.49%)51.9 W~ ≤5%
750 kcmil380.0 mm²475 A0.38 V (3.15%)11.6 V0.62 V (5.19%)41.5 W~ ≤5%
1000 kcmil506.7 mm²545 A0.28 V (2.36%)11.7 V0.47 V (3.89%)31.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 100 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 100 feet one-way at 12V (DC), you need 1000 kcmil copper wire. This produces a voltage drop of 0.28V (2.36%) and delivers 11.7V at the load.

What size aluminum wire is required for 110 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.47V (3.89%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.