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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 125 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.95%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.58V (4.87%)
Voltage at Load End11.6 VLoss: 0.35 V (38.9 W)
Power & Breaker (125%)1.32 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 125 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A86.24 V (718.65%)0.0 V142.25 V (1185.44%)9486.2 WDrop/Amp High
12 AWG3.31 mm²20 A54.19 V (451.6%)0.0 V89.39 V (744.93%)5961.1 WDrop/Amp High
10 AWG5.26 mm²30 A34.1 V (284.18%)0.0 V56.25 V (468.77%)3751.2 WDrop/Amp High
8 AWG8.37 mm²50 A21.43 V (178.59%)0.0 V35.35 V (294.59%)2357.4 WDrop/Amp High
6 AWG13.3 mm²65 A13.49 V (112.39%)0.0 V22.25 V (185.39%)1483.6 WDrop/Amp High
4 AWG21.15 mm²85 A8.48 V (70.68%)3.5 V13.99 V (116.58%)932.9 WDrop/Amp High
3 AWG26.67 mm²100 A6.73 V (56.05%)5.3 V11.09 V (92.45%)739.8 WDrop/Amp High
2 AWG33.62 mm²115 A5.34 V (44.46%)6.7 V8.8 V (73.34%)586.9 WDrop/Amp High
1 AWG42.41 mm²130 A4.23 V (35.25%)7.8 V6.98 V (58.14%)465.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.35 V (27.95%)8.6 V5.53 V (46.1%)368.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.66 V (22.17%)9.3 V4.39 V (36.57%)292.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.11 V (17.58%)9.9 V3.48 V (29.0%)232.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.67 V (13.94%)10.3 V2.76 V (23.0%)184.1 WDrop/Amp High
250 kcmil126.7 mm²255 A1.42 V (11.8%)10.6 V2.34 V (19.46%)155.7 WDrop/Amp High
300 kcmil152.0 mm²285 A1.18 V (9.83%)10.8 V1.95 V (16.22%)129.8 WDrop/Amp High
350 kcmil177.3 mm²310 A1.01 V (8.43%)11.0 V1.67 V (13.91%)111.3 WDrop/Amp High
400 kcmil202.7 mm²335 A0.88 V (7.37%)11.1 V1.46 V (12.16%)97.3 WDrop/Amp High
500 kcmil253.4 mm²380 A0.71 V (5.9%)11.3 V1.17 V (9.73%)77.9 WDrop/Amp High
600 kcmil304.0 mm²420 A0.59 V (4.92%)11.4 V0.97 V (8.11%)64.9 W~ ≤5%
750 kcmil380.0 mm²475 A0.47 V (3.93%)11.5 V0.78 V (6.49%)51.9 W~ ≤5%
1000 kcmil506.7 mm²545 A0.35 V (2.95%)11.6 V0.58 V (4.87%)38.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 125 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 125 feet one-way at 12V (DC), you need 1000 kcmil copper wire. This produces a voltage drop of 0.35V (2.95%) and delivers 11.6V at the load.

What size aluminum wire is required for 110 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.58V (4.87%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.