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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 80 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 1.42%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 3.54V (1.48%)
Voltage at Load End236.6 VLoss: 3.41 V (375.6 W)
Power & Breaker (125%)26.4 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A55.19 V (23.0%)184.8 V91.04 V (37.93%)6071.1 WDrop/Amp High
12 AWG3.31 mm²20 A34.68 V (14.45%)205.3 V57.21 V (23.84%)3815.1 WDrop/Amp High
10 AWG5.26 mm²30 A21.83 V (9.09%)218.2 V36.0 V (15.0%)2400.8 WDrop/Amp High
8 AWG8.37 mm²50 A13.72 V (5.71%)226.3 V22.62 V (9.43%)1508.7 WDrop/Amp High
6 AWG13.3 mm²65 A8.63 V (3.6%)231.4 V14.24 V (5.93%)949.5 WDrop/Amp High
4 AWG21.15 mm²85 A5.43 V (2.26%)234.6 V8.95 V (3.73%)597.1 WDrop/Amp High
3 AWG26.67 mm²100 A4.3 V (1.79%)235.7 V7.1 V (2.96%)473.5 WDrop/Amp High
2 AWG33.62 mm²115 A3.41 V (1.42%)236.6 V5.63 V (2.35%)375.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.71 V (1.13%)237.3 V4.47 V (1.86%)297.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.15 V (0.89%)237.9 V3.54 V (1.48%)236.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.7 V (0.71%)238.3 V2.81 V (1.17%)187.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.35 V (0.56%)238.6 V2.23 V (0.93%)148.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.07 V (0.45%)238.9 V1.77 V (0.74%)117.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.91 V (0.38%)239.1 V1.49 V (0.62%)99.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.76 V (0.31%)239.2 V1.25 V (0.52%)83.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.65 V (0.27%)239.4 V1.07 V (0.45%)71.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.57 V (0.24%)239.4 V0.93 V (0.39%)62.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.45 V (0.19%)239.5 V0.75 V (0.31%)49.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.38 V (0.16%)239.6 V0.62 V (0.26%)41.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.3 V (0.13%)239.7 V0.5 V (0.21%)33.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.23 V (0.09%)239.8 V0.37 V (0.16%)24.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 80 feet one-way at 240V (1-Phase), you need 2 AWG copper wire. This produces a voltage drop of 3.41V (1.42%) and delivers 236.6V at the load.

What size aluminum wire is required for 110 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 3.54V (1.48%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.