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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 450 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)5× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.41%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.39V (19.91%)
Voltage at Load End11.7 VLoss: 0.29 V (36.2 W)
Power & Breaker (125%)1.5 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 450 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A352.79 V (2939.93%)0.0 V581.94 V (4849.51%)44098.9 WDrop/Amp High
12 AWG3.31 mm²20 A221.69 V (1847.45%)0.0 V365.69 V (3047.42%)27711.7 WDrop/Amp High
10 AWG5.26 mm²30 A139.51 V (1162.56%)0.0 V230.12 V (1917.68%)17438.4 WDrop/Amp High
8 AWG8.37 mm²50 A87.67 V (730.59%)0.0 V144.62 V (1205.13%)10958.9 WDrop/Amp High
6 AWG13.3 mm²65 A55.17 V (459.78%)0.0 V91.01 V (758.42%)6896.7 WDrop/Amp High
4 AWG21.15 mm²85 A34.7 V (289.13%)0.0 V57.23 V (476.93%)4336.9 WDrop/Amp High
3 AWG26.67 mm²100 A27.51 V (229.29%)0.0 V45.39 V (378.21%)3439.3 WDrop/Amp High
2 AWG33.62 mm²115 A21.83 V (181.89%)0.0 V36.0 V (300.03%)2728.3 WDrop/Amp High
1 AWG42.41 mm²130 A17.3 V (144.19%)0.0 V28.54 V (237.84%)2162.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A13.72 V (114.32%)0.0 V22.63 V (188.58%)1714.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.88 V (90.69%)1.1 V17.95 V (149.59%)1360.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.63 V (71.93%)3.4 V14.24 V (118.66%)1079.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.85 V (57.04%)5.2 V11.29 V (94.09%)855.7 WDrop/Amp High
250 kcmil126.7 mm²255 A5.79 V (48.26%)6.2 V9.55 V (79.61%)724.0 WDrop/Amp High
300 kcmil152.0 mm²285 A4.83 V (40.23%)7.2 V7.96 V (66.36%)603.5 WDrop/Amp High
350 kcmil177.3 mm²310 A4.14 V (34.49%)7.9 V6.83 V (56.89%)517.3 WDrop/Amp High
400 kcmil202.7 mm²335 A3.62 V (30.17%)8.4 V5.97 V (49.76%)452.5 WDrop/Amp High
500 kcmil253.4 mm²380 A2.9 V (24.13%)9.1 V4.78 V (39.81%)362.0 WDrop/Amp High
600 kcmil304.0 mm²420 A2.41 V (20.12%)9.6 V3.98 V (33.18%)301.7 WDrop/Amp High
750 kcmil380.0 mm²475 A1.93 V (16.09%)10.1 V3.19 V (26.54%)241.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.45 V (12.07%)10.6 V2.39 V (19.91%)181.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 450 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 450 feet one-way at 12V (DC), you need 5× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.29V (2.41%) and delivers 11.7V at the load.

What size aluminum wire is required for 125 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.39V (19.91%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.