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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 80 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 1.22%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 2.63V (1.26%)
Voltage at Load End205.5 VLoss: 2.53 V (658.5 W)
Power & Breaker (125%)54.04 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 80 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A65.18 V (31.34%)142.8 V107.51 V (51.69%)16934.0 WDrop/Amp High
12 AWG3.31 mm²20 A40.96 V (19.69%)167.0 V67.56 V (32.48%)10641.3 WDrop/Amp High
10 AWG5.26 mm²30 A25.77 V (12.39%)182.2 V42.52 V (20.44%)6696.3 WDrop/Amp High
8 AWG8.37 mm²50 A16.2 V (7.79%)191.8 V26.72 V (12.85%)4208.2 WDrop/Amp High
6 AWG13.3 mm²65 A10.19 V (4.9%)197.8 V16.81 V (8.08%)2648.3 WDrop/Amp High
4 AWG21.15 mm²85 A6.41 V (3.08%)201.6 V10.57 V (5.08%)1665.4 WDrop/Amp High
3 AWG26.67 mm²100 A5.08 V (2.44%)202.9 V8.39 V (4.03%)1320.7 WDrop/Amp High
2 AWG33.62 mm²115 A4.03 V (1.94%)204.0 V6.65 V (3.2%)1047.7 WDrop/Amp High
1 AWG42.41 mm²130 A3.2 V (1.54%)204.8 V5.27 V (2.54%)830.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.53 V (1.22%)205.5 V4.18 V (2.01%)658.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.01 V (0.97%)206.0 V3.32 V (1.59%)522.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.59 V (0.77%)206.4 V2.63 V (1.26%)414.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.26 V (0.61%)206.7 V2.09 V (1.0%)328.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.07 V (0.51%)206.9 V1.77 V (0.85%)278.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.89 V (0.43%)207.1 V1.47 V (0.71%)231.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.76 V (0.37%)207.2 V1.26 V (0.61%)198.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.67 V (0.32%)207.3 V1.1 V (0.53%)173.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.54 V (0.26%)207.5 V0.88 V (0.42%)139.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.45 V (0.21%)207.6 V0.74 V (0.35%)115.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.36 V (0.17%)207.6 V0.59 V (0.28%)92.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.27 V (0.13%)207.7 V0.44 V (0.21%)69.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 80 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 80 feet one-way at 208V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 2.53V (1.22%) and delivers 205.5V at the load.

What size aluminum wire is required for 150 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 2.63V (1.26%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.