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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 250 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 7.61V (1.58%)
Voltage at Load End472.7 VLoss: 7.33 V (2221.8 W)
Power & Breaker (125%)145.49 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 250 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A237.63 V (49.51%)242.4 V391.98 V (81.66%)72028.2 WDrop/Amp High
12 AWG3.31 mm²20 A149.33 V (31.11%)330.7 V246.32 V (51.32%)45262.5 WDrop/Amp High
10 AWG5.26 mm²30 A93.97 V (19.58%)386.0 V155.0 V (32.29%)28482.6 WDrop/Amp High
8 AWG8.37 mm²50 A59.05 V (12.3%)420.9 V97.41 V (20.29%)17899.5 WDrop/Amp High
6 AWG13.3 mm²65 A37.16 V (7.74%)442.8 V61.3 V (12.77%)11264.6 WDrop/Amp High
4 AWG21.15 mm²85 A23.37 V (4.87%)456.6 V38.55 V (8.03%)7083.6 WDrop/Amp High
3 AWG26.67 mm²100 A18.53 V (3.86%)461.5 V30.57 V (6.37%)5617.5 WDrop/Amp High
2 AWG33.62 mm²115 A14.7 V (3.06%)465.3 V24.25 V (5.05%)4456.2 WDrop/Amp High
1 AWG42.41 mm²130 A11.65 V (2.43%)468.3 V19.22 V (4.01%)3532.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A9.24 V (1.93%)470.8 V15.24 V (3.18%)2800.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A7.33 V (1.53%)472.7 V12.09 V (2.52%)2221.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A5.81 V (1.21%)474.2 V9.59 V (2.0%)1762.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.61 V (0.96%)475.4 V7.61 V (1.58%)1397.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A3.9 V (0.81%)476.1 V6.44 V (1.34%)1182.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.25 V (0.68%)476.7 V5.36 V (1.12%)985.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.79 V (0.58%)477.2 V4.6 V (0.96%)845.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.44 V (0.51%)477.6 V4.02 V (0.84%)739.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.95 V (0.41%)478.0 V3.22 V (0.67%)591.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.63 V (0.34%)478.4 V2.68 V (0.56%)492.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.3 V (0.27%)478.7 V2.15 V (0.45%)394.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.98 V (0.2%)479.0 V1.61 V (0.34%)295.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 250 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 250 feet one-way at 480V (3-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 7.33V (1.53%) and delivers 472.7V at the load.

What size aluminum wire is required for 175 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 7.61V (1.58%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.