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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 40 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 40 ft (12.2 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 0.49%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 1.22V (0.51%)
Voltage at Load End238.8 VLoss: 1.17 V (355.5 W)
Power & Breaker (125%)72.75 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 40 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A38.02 V (15.84%)202.0 V62.72 V (26.13%)11524.5 WDrop/Amp High
12 AWG3.31 mm²20 A23.89 V (9.96%)216.1 V39.41 V (16.42%)7242.0 WDrop/Amp High
10 AWG5.26 mm²30 A15.03 V (6.26%)225.0 V24.8 V (10.33%)4557.2 WDrop/Amp High
8 AWG8.37 mm²50 A9.45 V (3.94%)230.6 V15.59 V (6.49%)2863.9 WDrop/Amp High
6 AWG13.3 mm²65 A5.95 V (2.48%)234.1 V9.81 V (4.09%)1802.3 WDrop/Amp High
4 AWG21.15 mm²85 A3.74 V (1.56%)236.3 V6.17 V (2.57%)1133.4 WDrop/Amp High
3 AWG26.67 mm²100 A2.97 V (1.24%)237.0 V4.89 V (2.04%)898.8 WDrop/Amp High
2 AWG33.62 mm²115 A2.35 V (0.98%)237.6 V3.88 V (1.62%)713.0 WDrop/Amp High
1 AWG42.41 mm²130 A1.86 V (0.78%)238.1 V3.08 V (1.28%)565.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.48 V (0.62%)238.5 V2.44 V (1.02%)448.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.17 V (0.49%)238.8 V1.93 V (0.81%)355.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.93 V (0.39%)239.1 V1.53 V (0.64%)282.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.74 V (0.31%)239.3 V1.22 V (0.51%)223.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.62 V (0.26%)239.4 V1.03 V (0.43%)189.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.52 V (0.22%)239.5 V0.86 V (0.36%)157.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.45 V (0.19%)239.6 V0.74 V (0.31%)135.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.39 V (0.16%)239.6 V0.64 V (0.27%)118.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.31 V (0.13%)239.7 V0.51 V (0.21%)94.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.26 V (0.11%)239.7 V0.43 V (0.18%)78.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.21 V (0.09%)239.8 V0.34 V (0.14%)63.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.16 V (0.07%)239.8 V0.26 V (0.11%)47.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 40 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 40 feet one-way at 240V (3-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 1.17V (0.49%) and delivers 238.8V at the load.

What size aluminum wire is required for 175 amps at 40 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 1.22V (0.51%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.