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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 80 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.5%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.59V (4.95%)
Voltage at Load End11.8 VLoss: 0.18 V (31.6 W)
Power & Breaker (125%)2.1 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 80 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A87.81 V (731.72%)0.0 V144.84 V (1206.99%)15366.0 WDrop/Amp High
12 AWG3.31 mm²20 A55.18 V (459.81%)0.0 V91.02 V (758.47%)9656.0 WDrop/Amp High
10 AWG5.26 mm²30 A34.72 V (289.35%)0.0 V57.27 V (477.29%)6076.3 WDrop/Amp High
8 AWG8.37 mm²50 A21.82 V (181.84%)0.0 V35.99 V (299.94%)3818.6 WDrop/Amp High
6 AWG13.3 mm²65 A13.73 V (114.43%)0.0 V22.65 V (188.76%)2403.1 WDrop/Amp High
4 AWG21.15 mm²85 A8.64 V (71.96%)3.4 V14.24 V (118.7%)1511.2 WDrop/Amp High
3 AWG26.67 mm²100 A6.85 V (57.07%)5.2 V11.3 V (94.13%)1198.4 WDrop/Amp High
2 AWG33.62 mm²115 A5.43 V (45.27%)6.6 V8.96 V (74.67%)950.7 WDrop/Amp High
1 AWG42.41 mm²130 A4.31 V (35.89%)7.7 V7.1 V (59.2%)753.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.41 V (28.45%)8.6 V5.63 V (46.93%)597.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.71 V (22.57%)9.3 V4.47 V (37.23%)474.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.15 V (17.9%)9.9 V3.54 V (29.53%)376.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.7 V (14.2%)10.3 V2.81 V (23.42%)298.1 WDrop/Amp High
250 kcmil126.7 mm²255 A1.44 V (12.01%)10.6 V2.38 V (19.81%)252.3 WDrop/Amp High
300 kcmil152.0 mm²285 A1.2 V (10.01%)10.8 V1.98 V (16.52%)210.3 WDrop/Amp High
350 kcmil177.3 mm²310 A1.03 V (8.58%)11.0 V1.7 V (14.16%)180.3 WDrop/Amp High
400 kcmil202.7 mm²335 A0.9 V (7.51%)11.1 V1.49 V (12.39%)157.7 WDrop/Amp High
500 kcmil253.4 mm²380 A0.72 V (6.01%)11.3 V1.19 V (9.91%)126.1 WDrop/Amp High
600 kcmil304.0 mm²420 A0.6 V (5.01%)11.4 V0.99 V (8.26%)105.1 WDrop/Amp High
750 kcmil380.0 mm²475 A0.48 V (4.01%)11.5 V0.79 V (6.61%)84.1 W~ ≤5%
1000 kcmil506.7 mm²545 A0.36 V (3.0%)11.6 V0.59 V (4.95%)63.1 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 80 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 80 feet one-way at 12V (DC), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.18V (1.5%) and delivers 11.8V at the load.

What size aluminum wire is required for 175 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.59V (4.95%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.