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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

200 Amp Wire Size at 275 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 200 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 1.52%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 8.09V (1.69%)
Voltage at Load End472.7 VLoss: 7.31 V (2532.1 W)
Power & Breaker (125%)166.28 kW250A Breaker Recommended

All AWG & kcmil Wire Gauges for 200 Amps at 275 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A298.74 V (62.24%)181.3 V492.78 V (102.66%)103485.5 WDrop/Amp High
12 AWG3.31 mm²20 A187.73 V (39.11%)292.3 V309.66 V (64.51%)65030.1 WDrop/Amp High
10 AWG5.26 mm²30 A118.13 V (24.61%)361.9 V194.86 V (40.6%)40922.0 WDrop/Amp High
8 AWG8.37 mm²50 A74.24 V (15.47%)405.8 V122.46 V (25.51%)25716.8 WDrop/Amp High
6 AWG13.3 mm²65 A46.72 V (9.73%)433.3 V77.07 V (16.06%)16184.2 WDrop/Amp High
4 AWG21.15 mm²85 A29.38 V (6.12%)450.6 V48.46 V (10.1%)10177.3 WDrop/Amp High
3 AWG26.67 mm²100 A23.3 V (4.85%)456.7 V38.43 V (8.01%)8070.9 WDrop/Amp High
2 AWG33.62 mm²115 A18.48 V (3.85%)461.5 V30.49 V (6.35%)6402.4 WDrop/Amp High
1 AWG42.41 mm²130 A14.65 V (3.05%)465.3 V24.17 V (5.04%)5075.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A11.62 V (2.42%)468.4 V19.16 V (3.99%)4024.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A9.22 V (1.92%)470.8 V15.2 V (3.17%)3192.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A7.31 V (1.52%)472.7 V12.06 V (2.51%)2532.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A5.8 V (1.21%)474.2 V9.56 V (1.99%)2007.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.9 V (1.02%)475.1 V8.09 V (1.69%)1698.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A4.09 V (0.85%)475.9 V6.74 V (1.4%)1416.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.5 V (0.73%)476.5 V5.78 V (1.2%)1214.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A3.07 V (0.64%)476.9 V5.06 V (1.05%)1061.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.45 V (0.51%)477.5 V4.04 V (0.84%)849.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.04 V (0.43%)478.0 V3.37 V (0.7%)708.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.64 V (0.34%)478.4 V2.7 V (0.56%)566.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.23 V (0.26%)478.8 V2.02 V (0.42%)424.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 200 amps at 275 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 200A load over 275 feet one-way at 480V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 7.31V (1.52%) and delivers 472.7V at the load.

What size aluminum wire is required for 200 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 8.09V (1.69%).

What breaker size is needed for a 200A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (200A × 1.25 = 250.0A), which corresponds to a standard 250A circuit breaker.