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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

150 Amp Wire Size at 275 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 150 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 1.82%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 9.04V (1.88%)
Voltage at Load End471.3 VLoss: 8.71 V (2263.6 W)
Power & Breaker (125%)124.71 kW200A Breaker Recommended

All AWG & kcmil Wire Gauges for 150 Amps at 275 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A224.05 V (46.68%)255.9 V369.58 V (77.0%)58210.6 WDrop/Amp High
12 AWG3.31 mm²20 A140.79 V (29.33%)339.2 V232.24 V (48.38%)36579.5 WDrop/Amp High
10 AWG5.26 mm²30 A88.6 V (18.46%)391.4 V146.15 V (30.45%)23018.6 WDrop/Amp High
8 AWG8.37 mm²50 A55.68 V (11.6%)424.3 V91.84 V (19.13%)14465.7 WDrop/Amp High
6 AWG13.3 mm²65 A35.04 V (7.3%)445.0 V57.8 V (12.04%)9103.6 WDrop/Amp High
4 AWG21.15 mm²85 A22.03 V (4.59%)458.0 V36.35 V (7.57%)5724.7 WDrop/Amp High
3 AWG26.67 mm²100 A17.47 V (3.64%)462.5 V28.82 V (6.0%)4539.9 WDrop/Amp High
2 AWG33.62 mm²115 A13.86 V (2.89%)466.1 V22.87 V (4.76%)3601.4 WDrop/Amp High
1 AWG42.41 mm²130 A10.99 V (2.29%)469.0 V18.13 V (3.78%)2854.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.71 V (1.82%)471.3 V14.37 V (2.99%)2263.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A6.91 V (1.44%)473.1 V11.4 V (2.38%)1795.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A5.48 V (1.14%)474.5 V9.04 V (1.88%)1424.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.35 V (0.91%)475.7 V7.17 V (1.49%)1129.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A3.68 V (0.77%)476.3 V6.07 V (1.26%)955.6 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.07 V (0.64%)476.9 V5.06 V (1.05%)796.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.63 V (0.55%)477.4 V4.34 V (0.9%)682.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.3 V (0.48%)477.7 V3.79 V (0.79%)597.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.84 V (0.38%)478.2 V3.03 V (0.63%)477.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.53 V (0.32%)478.5 V2.53 V (0.53%)398.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.23 V (0.26%)478.8 V2.02 V (0.42%)318.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.92 V (0.19%)479.1 V1.52 V (0.32%)239.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 150 amps at 275 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 150A load over 275 feet one-way at 480V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 8.71V (1.82%) and delivers 471.3V at the load.

What size aluminum wire is required for 150 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 9.04V (1.88%).

What breaker size is needed for a 150A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (150A × 1.25 = 187.5A), which corresponds to a standard 200A circuit breaker.