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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 1000 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.06V (8.85%)
Voltage at Load End11.7 VLoss: 0.32 V (8.1 W)
Power & Breaker (125%)0.3 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 1000 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A156.8 V (1306.63%)0.0 V258.64 V (2155.34%)3919.9 WDrop/Amp High
12 AWG3.31 mm²20 A98.53 V (821.09%)0.0 V162.53 V (1354.41%)2463.3 WDrop/Amp High
10 AWG5.26 mm²30 A62.0 V (516.69%)0.0 V102.28 V (852.3%)1550.1 WDrop/Amp High
8 AWG8.37 mm²50 A38.96 V (324.71%)0.0 V64.27 V (535.62%)974.1 WDrop/Amp High
6 AWG13.3 mm²65 A24.52 V (204.35%)0.0 V40.45 V (337.08%)613.0 WDrop/Amp High
4 AWG21.15 mm²85 A15.42 V (128.5%)0.0 V25.44 V (211.97%)385.5 WDrop/Amp High
3 AWG26.67 mm²100 A12.23 V (101.9%)0.0 V20.17 V (168.1%)305.7 WDrop/Amp High
2 AWG33.62 mm²115 A9.7 V (80.84%)2.3 V16.0 V (133.35%)242.5 WDrop/Amp High
1 AWG42.41 mm²130 A7.69 V (64.08%)4.3 V12.69 V (105.71%)192.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.1 V (50.81%)5.9 V10.06 V (83.81%)152.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.84 V (40.31%)7.2 V7.98 V (66.49%)120.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.84 V (31.97%)8.2 V6.33 V (52.74%)95.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.04 V (25.35%)9.0 V5.02 V (41.82%)76.1 WDrop/Amp High
250 kcmil126.7 mm²255 A2.57 V (21.45%)9.4 V4.25 V (35.38%)64.4 WDrop/Amp High
300 kcmil152.0 mm²285 A2.15 V (17.88%)9.9 V3.54 V (29.49%)53.6 WDrop/Amp High
350 kcmil177.3 mm²310 A1.84 V (15.33%)10.2 V3.03 V (25.29%)46.0 WDrop/Amp High
400 kcmil202.7 mm²335 A1.61 V (13.41%)10.4 V2.65 V (22.12%)40.2 WDrop/Amp High
500 kcmil253.4 mm²380 A1.29 V (10.73%)10.7 V2.12 V (17.69%)32.2 WDrop/Amp High
600 kcmil304.0 mm²420 A1.07 V (8.94%)10.9 V1.77 V (14.75%)26.8 WDrop/Amp High
750 kcmil380.0 mm²475 A0.86 V (7.15%)11.1 V1.42 V (11.8%)21.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.64 V (5.36%)11.4 V1.06 V (8.85%)16.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 1000 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 1000 feet one-way at 12V (DC), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.32V (2.68%) and delivers 11.7V at the load.

What size aluminum wire is required for 25 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.06V (8.85%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.