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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 275 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 2.8%
Aluminum Wire (≤3% Drop)1 AWGDrop: 3.49V (2.91%)
Voltage at Load End116.6 VLoss: 3.36 V (84.1 W)
Power & Breaker (125%)3.0 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 275 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A43.12 V (35.93%)76.9 V71.13 V (59.27%)1078.0 WDrop/Amp High
12 AWG3.31 mm²20 A27.1 V (22.58%)92.9 V44.7 V (37.25%)677.4 WDrop/Amp High
10 AWG5.26 mm²30 A17.05 V (14.21%)102.9 V28.13 V (23.44%)426.3 WDrop/Amp High
8 AWG8.37 mm²50 A10.72 V (8.93%)109.3 V17.68 V (14.73%)267.9 WDrop/Amp High
6 AWG13.3 mm²65 A6.74 V (5.62%)113.3 V11.12 V (9.27%)168.6 WDrop/Amp High
4 AWG21.15 mm²85 A4.24 V (3.53%)115.8 V6.99 V (5.83%)106.0 W~ ≤5%
3 AWG26.67 mm²100 A3.36 V (2.8%)116.6 V5.55 V (4.62%)84.1 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.67 V (2.22%)117.3 V4.4 V (3.67%)66.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.11 V (1.76%)117.9 V3.49 V (2.91%)52.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.68 V (1.4%)118.3 V2.77 V (2.3%)41.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.33 V (1.11%)118.7 V2.19 V (1.83%)33.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.06 V (0.88%)118.9 V1.74 V (1.45%)26.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.84 V (0.7%)119.2 V1.38 V (1.15%)20.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.71 V (0.59%)119.3 V1.17 V (0.97%)17.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.59 V (0.49%)119.4 V0.97 V (0.81%)14.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.51 V (0.42%)119.5 V0.83 V (0.7%)12.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.44 V (0.37%)119.6 V0.73 V (0.61%)11.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.35 V (0.29%)119.6 V0.58 V (0.49%)8.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.3 V (0.25%)119.7 V0.49 V (0.41%)7.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.24 V (0.2%)119.8 V0.39 V (0.32%)5.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.18 V (0.15%)119.8 V0.29 V (0.24%)4.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 275 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 275 feet one-way at 120V (1-Phase), you need 3 AWG copper wire. This produces a voltage drop of 3.36V (2.8%) and delivers 116.6V at the load.

What size aluminum wire is required for 25 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 3.49V (2.91%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.