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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 100 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 0.93%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 2.63V (1.09%)
Voltage at Load End237.8 VLoss: 2.23 V (965.3 W)
Power & Breaker (125%)103.92 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 100 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A135.79 V (56.58%)104.2 V223.99 V (93.33%)58798.6 WDrop/Amp High
12 AWG3.31 mm²20 A85.33 V (35.55%)154.7 V140.75 V (58.65%)36948.9 WDrop/Amp High
10 AWG5.26 mm²30 A53.7 V (22.37%)186.3 V88.57 V (36.91%)23251.1 WDrop/Amp High
8 AWG8.37 mm²50 A33.74 V (14.06%)206.3 V55.66 V (23.19%)14611.8 WDrop/Amp High
6 AWG13.3 mm²65 A21.24 V (8.85%)218.8 V35.03 V (14.6%)9195.6 WDrop/Amp High
4 AWG21.15 mm²85 A13.35 V (5.56%)226.6 V22.03 V (9.18%)5782.6 WDrop/Amp High
3 AWG26.67 mm²100 A10.59 V (4.41%)229.4 V17.47 V (7.28%)4585.7 WDrop/Amp High
2 AWG33.62 mm²115 A8.4 V (3.5%)231.6 V13.86 V (5.77%)3637.7 WDrop/Amp High
1 AWG42.41 mm²130 A6.66 V (2.77%)233.3 V10.99 V (4.58%)2883.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.28 V (2.2%)234.7 V8.71 V (3.63%)2286.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.19 V (1.75%)235.8 V6.91 V (2.88%)1813.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.32 V (1.38%)236.7 V5.48 V (2.28%)1438.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.63 V (1.1%)237.4 V4.35 V (1.81%)1140.9 WDrop/Amp High
250 kcmil126.7 mm²255 A2.23 V (0.93%)237.8 V3.68 V (1.53%)965.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.86 V (0.77%)238.1 V3.07 V (1.28%)804.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.59 V (0.66%)238.4 V2.63 V (1.09%)689.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.39 V (0.58%)238.6 V2.3 V (0.96%)603.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.11 V (0.46%)238.9 V1.84 V (0.77%)482.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.93 V (0.39%)239.1 V1.53 V (0.64%)402.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.74 V (0.31%)239.3 V1.23 V (0.51%)321.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.56 V (0.23%)239.4 V0.92 V (0.38%)241.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 100 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 100 feet one-way at 240V (3-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 2.23V (0.93%) and delivers 237.8V at the load.

What size aluminum wire is required for 250 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 2.63V (1.09%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.