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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 30 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.32V (2.65%)
Voltage at Load End11.7 VLoss: 0.32 V (80.5 W)
Power & Breaker (125%)3.0 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 30 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A47.04 V (391.99%)0.0 V77.59 V (646.6%)11759.7 WDrop/Amp High
12 AWG3.31 mm²20 A29.56 V (246.33%)0.0 V48.76 V (406.32%)7389.8 WDrop/Amp High
10 AWG5.26 mm²30 A18.6 V (155.01%)0.0 V30.68 V (255.69%)4650.2 WDrop/Amp High
8 AWG8.37 mm²50 A11.69 V (97.41%)0.3 V19.28 V (160.68%)2922.4 WDrop/Amp High
6 AWG13.3 mm²65 A7.36 V (61.3%)4.6 V12.13 V (101.12%)1839.1 WDrop/Amp High
4 AWG21.15 mm²85 A4.63 V (38.55%)7.4 V7.63 V (63.59%)1156.5 WDrop/Amp High
3 AWG26.67 mm²100 A3.67 V (30.57%)8.3 V6.05 V (50.43%)917.1 WDrop/Amp High
2 AWG33.62 mm²115 A2.91 V (24.25%)9.1 V4.8 V (40.0%)727.5 WDrop/Amp High
1 AWG42.41 mm²130 A2.31 V (19.23%)9.7 V3.81 V (31.71%)576.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.83 V (15.24%)10.2 V3.02 V (25.14%)457.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.45 V (12.09%)10.5 V2.39 V (19.95%)362.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.15 V (9.59%)10.8 V1.9 V (15.82%)287.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.91 V (7.61%)11.1 V1.51 V (12.55%)228.2 WDrop/Amp High
250 kcmil126.7 mm²255 A0.77 V (6.44%)11.2 V1.27 V (10.62%)193.1 WDrop/Amp High
300 kcmil152.0 mm²285 A0.64 V (5.36%)11.4 V1.06 V (8.85%)160.9 WDrop/Amp High
350 kcmil177.3 mm²310 A0.55 V (4.6%)11.4 V0.91 V (7.59%)138.0 W~ ≤5%
400 kcmil202.7 mm²335 A0.48 V (4.02%)11.5 V0.8 V (6.64%)120.7 W~ ≤5%
500 kcmil253.4 mm²380 A0.39 V (3.22%)11.6 V0.64 V (5.31%)96.5 W~ ≤5%
600 kcmil304.0 mm²420 A0.32 V (2.68%)11.7 V0.53 V (4.42%)80.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.26 V (2.15%)11.7 V0.42 V (3.54%)64.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.19 V (1.61%)11.8 V0.32 V (2.65%)48.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 30 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 30 feet one-way at 12V (DC), you need 600 kcmil copper wire. This produces a voltage drop of 0.32V (2.68%) and delivers 11.7V at the load.

What size aluminum wire is required for 250 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.32V (2.65%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.