250 Amp Wire Size at 500 Feet (240V Split-Phase (US Dryer / EV / Subpanel))
Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 500 ft (152.4 m) one-way run.
Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 7.08V (2.95%)
Voltage at Load End233.6 VLoss: 6.44 V (1608.8 W)
Power & Breaker (125%)60.0 kW350A Breaker Recommended
All AWG & kcmil Wire Gauges for 250 Amps at 500 Feet (240V)
| Wire Gauge | Metric Area | NEC 75°C Cu Ampacity | Copper Voltage Drop | Load Voltage | Aluminum Drop | Line Loss ($I^2R$) | NEC Status |
|---|---|---|---|---|---|---|---|
| 14 AWG | 2.08 mm² | 15 A | 783.98 V (326.66%) | 0.0 V | 1293.2 V (538.83%) | 195995.2 W | Drop/Amp High |
| 12 AWG | 3.31 mm² | 20 A | 492.65 V (205.27%) | 0.0 V | 812.65 V (338.6%) | 123163.1 W | Drop/Amp High |
| 10 AWG | 5.26 mm² | 30 A | 310.02 V (129.17%) | 0.0 V | 511.38 V (213.08%) | 77503.8 W | Drop/Amp High |
| 8 AWG | 8.37 mm² | 50 A | 194.82 V (81.18%) | 45.2 V | 321.37 V (133.9%) | 48706.1 W | Drop/Amp High |
| 6 AWG | 13.3 mm² | 65 A | 122.61 V (51.09%) | 117.4 V | 202.25 V (84.27%) | 30651.9 W | Drop/Amp High |
| 4 AWG | 21.15 mm² | 85 A | 77.1 V (32.13%) | 162.9 V | 127.18 V (52.99%) | 19275.2 W | Drop/Amp High |
| 3 AWG | 26.67 mm² | 100 A | 61.14 V (25.48%) | 178.9 V | 100.86 V (42.02%) | 15285.7 W | Drop/Amp High |
| 2 AWG | 33.62 mm² | 115 A | 48.5 V (20.21%) | 191.5 V | 80.01 V (33.34%) | 12125.8 W | Drop/Amp High |
| 1 AWG | 42.41 mm² | 130 A | 38.45 V (16.02%) | 201.5 V | 63.43 V (26.43%) | 9612.6 W | Drop/Amp High |
| 1/0 AWG | 53.49 mm² | 150 A | 30.49 V (12.7%) | 209.5 V | 50.29 V (20.95%) | 7621.4 W | Drop/Amp High |
| 2/0 AWG | 67.43 mm² | 175 A | 24.18 V (10.08%) | 215.8 V | 39.89 V (16.62%) | 6045.8 W | Drop/Amp High |
| 3/0 AWG | 85.01 mm² | 200 A | 19.18 V (7.99%) | 220.8 V | 31.64 V (13.18%) | 4795.6 W | Drop/Amp High |
| 4/0 AWG | 107.2 mm² | 230 A | 15.21 V (6.34%) | 224.8 V | 25.09 V (10.45%) | 3802.9 W | Drop/Amp High |
| 250 kcmil | 126.7 mm² | 255 A | 12.87 V (5.36%) | 227.1 V | 21.23 V (8.85%) | 3217.6 W | Drop/Amp High |
| 300 kcmil | 152.0 mm² | 285 A | 10.73 V (4.47%) | 229.3 V | 17.7 V (7.37%) | 2682.0 W | ~ ≤5% |
| 350 kcmil | 177.3 mm² | 310 A | 9.2 V (3.83%) | 230.8 V | 15.17 V (6.32%) | 2299.3 W | ~ ≤5% |
| 400 kcmil | 202.7 mm² | 335 A | 8.04 V (3.35%) | 232.0 V | 13.27 V (5.53%) | 2011.2 W | ~ ≤5% |
| 500 kcmil | 253.4 mm² | 380 A | 6.44 V (2.68%) | 233.6 V | 10.62 V (4.42%) | 1608.8 W | ✓ PASS (≤3%) |
| 600 kcmil | 304.0 mm² | 420 A | 5.36 V (2.24%) | 234.6 V | 8.85 V (3.69%) | 1341.0 W | ✓ PASS (≤3%) |
| 750 kcmil | 380.0 mm² | 475 A | 4.29 V (1.79%) | 235.7 V | 7.08 V (2.95%) | 1072.8 W | ✓ PASS (≤3%) |
| 1000 kcmil | 506.7 mm² | 545 A | 3.22 V (1.34%) | 236.8 V | 5.31 V (2.21%) | 804.6 W | ✓ PASS (≤3%) |
Frequently Asked Engineering Questions
What size copper wire do I need for 250 amps at 500 feet (240V)?
To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 500 feet one-way at 240V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 6.44V (2.68%) and delivers 233.6V at the load.
What size aluminum wire is required for 250 amps at 500 feet?
Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 7.08V (2.95%).
What breaker size is needed for a 250A continuous load?
Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.
Compare Other Distances & Amperages
250 Amp Wire Size by Distance (240V)
250A at 20 ft (240V)250A at 30 ft (240V)250A at 40 ft (240V)250A at 50 ft (240V)250A at 60 ft (240V)250A at 75 ft (240V)250A at 80 ft (240V)250A at 100 ft (240V)250A at 120 ft (240V)250A at 125 ft (240V)250A at 150 ft (240V)250A at 175 ft (240V)