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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)400 kcmilDrop: 13.79V (2.87%)
Voltage at Load End466.6 VLoss: 13.38 V (5791.7 W)
Power & Breaker (125%)207.85 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A814.74 V (169.74%)0.0 V1343.93 V (279.99%)352791.3 WDrop/Amp High
12 AWG3.31 mm²20 A511.98 V (106.66%)0.0 V844.53 V (175.94%)221693.7 WDrop/Amp High
10 AWG5.26 mm²30 A322.18 V (67.12%)157.8 V531.44 V (110.72%)139506.8 WDrop/Amp High
8 AWG8.37 mm²50 A202.47 V (42.18%)277.5 V333.98 V (69.58%)87671.0 WDrop/Amp High
6 AWG13.3 mm²65 A127.42 V (26.55%)352.6 V210.18 V (43.79%)55173.4 WDrop/Amp High
4 AWG21.15 mm²85 A80.13 V (16.69%)399.9 V132.17 V (27.54%)34695.3 WDrop/Amp High
3 AWG26.67 mm²100 A63.54 V (13.24%)416.5 V104.81 V (21.84%)27514.3 WDrop/Amp High
2 AWG33.62 mm²115 A50.41 V (10.5%)429.6 V83.15 V (17.32%)21826.5 WDrop/Amp High
1 AWG42.41 mm²130 A39.96 V (8.32%)440.0 V65.91 V (13.73%)17302.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A31.68 V (6.6%)448.3 V52.26 V (10.89%)13718.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A25.13 V (5.24%)454.9 V41.46 V (8.64%)10882.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A19.93 V (4.15%)460.1 V32.88 V (6.85%)8632.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.81 V (3.29%)464.2 V26.08 V (5.43%)6845.2 WDrop/Amp High
250 kcmil126.7 mm²255 A13.38 V (2.79%)466.6 V22.06 V (4.6%)5791.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A11.15 V (2.32%)468.9 V18.39 V (3.83%)4827.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A9.56 V (1.99%)470.4 V15.77 V (3.28%)4138.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A8.36 V (1.74%)471.6 V13.79 V (2.87%)3620.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A6.69 V (1.39%)473.3 V11.03 V (2.3%)2895.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A5.57 V (1.16%)474.4 V9.2 V (1.92%)2413.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A4.46 V (0.93%)475.5 V7.36 V (1.53%)1931.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.34 V (0.7%)476.7 V5.52 V (1.15%)1448.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 600 feet one-way at 480V (3-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 13.38V (2.79%) and delivers 466.6V at the load.

What size aluminum wire is required for 250 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 400 kcmil to maintain voltage drop at 13.79V (2.87%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.