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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 800 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.36V (3.54%)
Voltage at Load End202.1 VLoss: 5.95 V (2574.8 W)
Power & Breaker (125%)90.07 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 800 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1086.32 V (522.27%)0.0 V1791.91 V (861.5%)470388.5 WDrop/Amp High
12 AWG3.31 mm²20 A682.64 V (328.19%)0.0 V1126.04 V (541.36%)295591.5 WDrop/Amp High
10 AWG5.26 mm²30 A429.57 V (206.52%)0.0 V708.59 V (340.67%)186009.1 WDrop/Amp High
8 AWG8.37 mm²50 A269.96 V (129.79%)0.0 V445.3 V (214.09%)116894.6 WDrop/Amp High
6 AWG13.3 mm²65 A169.89 V (81.68%)38.1 V280.24 V (134.73%)73564.5 WDrop/Amp High
4 AWG21.15 mm²85 A106.83 V (51.36%)101.2 V176.23 V (84.72%)46260.4 WDrop/Amp High
3 AWG26.67 mm²100 A84.72 V (40.73%)123.3 V139.75 V (67.19%)36685.7 WDrop/Amp High
2 AWG33.62 mm²115 A67.21 V (32.31%)140.8 V110.86 V (53.3%)29102.0 WDrop/Amp High
1 AWG42.41 mm²130 A53.28 V (25.61%)154.7 V87.88 V (42.25%)23070.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A42.24 V (20.31%)165.8 V69.68 V (33.5%)18291.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A33.51 V (16.11%)174.5 V55.27 V (26.57%)14510.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A26.58 V (12.78%)181.4 V43.84 V (21.08%)11509.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A21.08 V (10.13%)186.9 V34.77 V (16.72%)9126.9 WDrop/Amp High
250 kcmil126.7 mm²255 A17.83 V (8.57%)190.2 V29.42 V (14.14%)7722.2 WDrop/Amp High
300 kcmil152.0 mm²285 A14.87 V (7.15%)193.1 V24.52 V (11.79%)6436.9 WDrop/Amp High
350 kcmil177.3 mm²310 A12.74 V (6.13%)195.3 V21.02 V (10.11%)5518.4 WDrop/Amp High
400 kcmil202.7 mm²335 A11.15 V (5.36%)196.9 V18.39 V (8.84%)4826.9 WDrop/Amp High
500 kcmil253.4 mm²380 A8.92 V (4.29%)199.1 V14.71 V (7.07%)3861.1 W~ ≤5%
600 kcmil304.0 mm²420 A7.43 V (3.57%)200.6 V12.26 V (5.89%)3218.4 W~ ≤5%
750 kcmil380.0 mm²475 A5.95 V (2.86%)202.1 V9.81 V (4.72%)2574.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A4.46 V (2.14%)203.5 V7.36 V (3.54%)1930.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 800 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 800 feet one-way at 208V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 5.95V (2.86%) and delivers 202.1V at the load.

What size aluminum wire is required for 250 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.36V (3.54%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.