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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

275 Amp Wire Size at 500 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 275 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.95%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.84V (2.43%)
Voltage at Load End232.9 VLoss: 7.08 V (1946.6 W)
Power & Breaker (125%)66.0 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 275 Amps at 500 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A862.38 V (359.32%)0.0 V1422.52 V (592.72%)237154.2 WDrop/Amp High
12 AWG3.31 mm²20 A541.92 V (225.8%)0.0 V893.91 V (372.46%)149027.4 WDrop/Amp High
10 AWG5.26 mm²30 A341.02 V (142.09%)0.0 V562.52 V (234.38%)93779.6 WDrop/Amp High
8 AWG8.37 mm²50 A214.31 V (89.29%)25.7 V353.51 V (147.29%)58934.4 WDrop/Amp High
6 AWG13.3 mm²65 A134.87 V (56.2%)105.1 V222.47 V (92.7%)37088.8 WDrop/Amp High
4 AWG21.15 mm²85 A84.81 V (35.34%)155.2 V139.9 V (58.29%)23323.0 WDrop/Amp High
3 AWG26.67 mm²100 A67.26 V (28.02%)172.7 V110.94 V (46.23%)18495.7 WDrop/Amp High
2 AWG33.62 mm²115 A53.35 V (22.23%)186.6 V88.01 V (36.67%)14672.2 WDrop/Amp High
1 AWG42.41 mm²130 A42.3 V (17.62%)197.7 V69.77 V (29.07%)11631.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A33.53 V (13.97%)206.5 V55.32 V (23.05%)9221.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.6 V (11.08%)213.4 V43.88 V (18.28%)7315.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.1 V (8.79%)218.9 V34.81 V (14.5%)5802.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.73 V (6.97%)223.3 V27.6 V (11.5%)4601.5 WDrop/Amp High
250 kcmil126.7 mm²255 A14.16 V (5.9%)225.8 V23.35 V (9.73%)3893.3 WDrop/Amp High
300 kcmil152.0 mm²285 A11.8 V (4.92%)228.2 V19.47 V (8.11%)3245.3 W~ ≤5%
350 kcmil177.3 mm²310 A10.12 V (4.22%)229.9 V16.69 V (6.95%)2782.2 W~ ≤5%
400 kcmil202.7 mm²335 A8.85 V (3.69%)231.2 V14.6 V (6.08%)2433.6 W~ ≤5%
500 kcmil253.4 mm²380 A7.08 V (2.95%)232.9 V11.68 V (4.87%)1946.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A5.9 V (2.46%)234.1 V9.73 V (4.06%)1622.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A4.72 V (1.97%)235.3 V7.79 V (3.24%)1298.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.54 V (1.48%)236.5 V5.84 V (2.43%)973.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 275 amps at 500 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 275A load over 500 feet one-way at 240V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 7.08V (2.95%) and delivers 232.9V at the load.

What size aluminum wire is required for 275 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.84V (2.43%).

What breaker size is needed for a 275A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (275A × 1.25 = 343.8A), which corresponds to a standard 350A circuit breaker.