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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 75 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 1.7%
Aluminum Wire (≤3% Drop)8 AWGDrop: 5.84V (2.81%)
Voltage at Load End204.5 VLoss: 3.54 V (214.8 W)
Power & Breaker (125%)12.61 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 75 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A14.26 V (6.85%)193.7 V23.52 V (11.31%)864.3 WDrop/Amp High
12 AWG3.31 mm²20 A8.96 V (4.31%)199.0 V14.78 V (7.11%)543.1 WDrop/Amp High
10 AWG5.26 mm²30 A5.64 V (2.71%)202.4 V9.3 V (4.47%)341.8 WDrop/Amp High
8 AWG8.37 mm²50 A3.54 V (1.7%)204.5 V5.84 V (2.81%)214.8 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A2.23 V (1.07%)205.8 V3.68 V (1.77%)135.2 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.4 V (0.67%)206.6 V2.31 V (1.11%)85.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.11 V (0.53%)206.9 V1.83 V (0.88%)67.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.88 V (0.42%)207.1 V1.46 V (0.7%)53.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.7 V (0.34%)207.3 V1.15 V (0.55%)42.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.55 V (0.27%)207.4 V0.91 V (0.44%)33.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.44 V (0.21%)207.6 V0.73 V (0.35%)26.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.35 V (0.17%)207.7 V0.58 V (0.28%)21.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.28 V (0.13%)207.7 V0.46 V (0.22%)16.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.23 V (0.11%)207.8 V0.39 V (0.19%)14.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.2 V (0.09%)207.8 V0.32 V (0.15%)11.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.17 V (0.08%)207.8 V0.28 V (0.13%)10.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.15 V (0.07%)207.9 V0.24 V (0.12%)8.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.12 V (0.06%)207.9 V0.19 V (0.09%)7.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.1 V (0.05%)207.9 V0.16 V (0.08%)5.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.08 V (0.04%)207.9 V0.13 V (0.06%)4.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.06 V (0.03%)207.9 V0.1 V (0.05%)3.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 75 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 75 feet one-way at 208V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 3.54V (1.7%) and delivers 204.5V at the load.

What size aluminum wire is required for 35 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 8 AWG to maintain voltage drop at 5.84V (2.81%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.