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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 100 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 2.27%
Aluminum Wire (≤3% Drop)6 AWGDrop: 4.9V (2.36%)
Voltage at Load End203.3 VLoss: 4.72 V (286.4 W)
Power & Breaker (125%)12.61 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 100 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A19.01 V (9.14%)189.0 V31.36 V (15.08%)1152.5 WDrop/Amp High
12 AWG3.31 mm²20 A11.95 V (5.74%)196.1 V19.71 V (9.47%)724.2 WDrop/Amp High
10 AWG5.26 mm²30 A7.52 V (3.61%)200.5 V12.4 V (5.96%)455.7 WDrop/Amp High
8 AWG8.37 mm²50 A4.72 V (2.27%)203.3 V7.79 V (3.75%)286.4 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A2.97 V (1.43%)205.0 V4.9 V (2.36%)180.2 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.87 V (0.9%)206.1 V3.08 V (1.48%)113.3 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.48 V (0.71%)206.5 V2.45 V (1.18%)89.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.18 V (0.57%)206.8 V1.94 V (0.93%)71.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.93 V (0.45%)207.1 V1.54 V (0.74%)56.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.74 V (0.36%)207.3 V1.22 V (0.59%)44.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.59 V (0.28%)207.4 V0.97 V (0.47%)35.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.47 V (0.22%)207.5 V0.77 V (0.37%)28.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.37 V (0.18%)207.6 V0.61 V (0.29%)22.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.31 V (0.15%)207.7 V0.51 V (0.25%)18.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.26 V (0.13%)207.7 V0.43 V (0.21%)15.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.22 V (0.11%)207.8 V0.37 V (0.18%)13.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.2 V (0.09%)207.8 V0.32 V (0.15%)11.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.16 V (0.08%)207.8 V0.26 V (0.12%)9.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.13 V (0.06%)207.9 V0.21 V (0.1%)7.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.1 V (0.05%)207.9 V0.17 V (0.08%)6.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.08 V (0.04%)207.9 V0.13 V (0.06%)4.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 100 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 100 feet one-way at 208V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 4.72V (2.27%) and delivers 203.3V at the load.

What size aluminum wire is required for 35 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 4.9V (2.36%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.