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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 750 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 2.92%
Aluminum Wire (≤3% Drop)1 AWGDrop: 11.53V (2.4%)
Voltage at Load End466.0 VLoss: 14.02 V (850.0 W)
Power & Breaker (125%)29.1 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 750 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A142.58 V (29.7%)337.4 V235.19 V (49.0%)8643.4 WDrop/Amp High
12 AWG3.31 mm²20 A89.6 V (18.67%)390.4 V147.79 V (30.79%)5431.5 WDrop/Amp High
10 AWG5.26 mm²30 A56.38 V (11.75%)423.6 V93.0 V (19.38%)3417.9 WDrop/Amp High
8 AWG8.37 mm²50 A35.43 V (7.38%)444.6 V58.45 V (12.18%)2147.9 WDrop/Amp High
6 AWG13.3 mm²65 A22.3 V (4.65%)457.7 V36.78 V (7.66%)1351.7 W~ ≤5%
4 AWG21.15 mm²85 A14.02 V (2.92%)466.0 V23.13 V (4.82%)850.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A11.12 V (2.32%)468.9 V18.34 V (3.82%)674.1 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A8.82 V (1.84%)471.2 V14.55 V (3.03%)534.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A6.99 V (1.46%)473.0 V11.53 V (2.4%)423.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A5.54 V (1.16%)474.5 V9.15 V (1.91%)336.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A4.4 V (0.92%)475.6 V7.25 V (1.51%)266.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.49 V (0.73%)476.5 V5.75 V (1.2%)211.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.77 V (0.58%)477.2 V4.56 V (0.95%)167.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.34 V (0.49%)477.7 V3.86 V (0.8%)141.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.95 V (0.41%)478.0 V3.22 V (0.67%)118.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.67 V (0.35%)478.3 V2.76 V (0.57%)101.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.46 V (0.3%)478.5 V2.41 V (0.5%)88.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.17 V (0.24%)478.8 V1.93 V (0.4%)70.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.98 V (0.2%)479.0 V1.61 V (0.34%)59.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.78 V (0.16%)479.2 V1.29 V (0.27%)47.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.59 V (0.12%)479.4 V0.97 V (0.2%)35.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 750 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 750 feet one-way at 480V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 14.02V (2.92%) and delivers 466.0V at the load.

What size aluminum wire is required for 35 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1 AWG to maintain voltage drop at 11.53V (2.4%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.