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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 100 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 1.5%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 1.98V (1.65%)
Voltage at Load End118.2 VLoss: 1.8 V (630.6 W)
Power & Breaker (125%)42.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 100 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A219.51 V (182.93%)0.0 V362.1 V (301.75%)76830.1 WDrop/Amp High
12 AWG3.31 mm²20 A137.94 V (114.95%)0.0 V227.54 V (189.62%)48280.0 WDrop/Amp High
10 AWG5.26 mm²30 A86.8 V (72.34%)33.2 V143.19 V (119.32%)30381.5 WDrop/Amp High
8 AWG8.37 mm²50 A54.55 V (45.46%)65.4 V89.98 V (74.99%)19092.8 WDrop/Amp High
6 AWG13.3 mm²65 A34.33 V (28.61%)85.7 V56.63 V (47.19%)12015.5 WDrop/Amp High
4 AWG21.15 mm²85 A21.59 V (17.99%)98.4 V35.61 V (29.68%)7555.9 WDrop/Amp High
3 AWG26.67 mm²100 A17.12 V (14.27%)102.9 V28.24 V (23.53%)5992.0 WDrop/Amp High
2 AWG33.62 mm²115 A13.58 V (11.32%)106.4 V22.4 V (18.67%)4753.3 WDrop/Amp High
1 AWG42.41 mm²130 A10.77 V (8.97%)109.2 V17.76 V (14.8%)3768.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.54 V (7.11%)111.5 V14.08 V (11.73%)2987.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.77 V (5.64%)113.2 V11.17 V (9.31%)2370.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.37 V (4.48%)114.6 V8.86 V (7.38%)1879.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.26 V (3.55%)115.7 V7.03 V (5.85%)1490.7 WDrop/Amp High
250 kcmil126.7 mm²255 A3.6 V (3.0%)116.4 V5.94 V (4.95%)1261.3 WDrop/Amp High
300 kcmil152.0 mm²285 A3.0 V (2.5%)117.0 V4.96 V (4.13%)1051.4 WDrop/Amp High
350 kcmil177.3 mm²310 A2.58 V (2.15%)117.4 V4.25 V (3.54%)901.3 WDrop/Amp High
400 kcmil202.7 mm²335 A2.25 V (1.88%)117.7 V3.72 V (3.1%)788.4 WDrop/Amp High
500 kcmil253.4 mm²380 A1.8 V (1.5%)118.2 V2.97 V (2.48%)630.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.5 V (1.25%)118.5 V2.48 V (2.06%)525.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.2 V (1.0%)118.8 V1.98 V (1.65%)420.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.9 V (0.75%)119.1 V1.49 V (1.24%)315.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 100 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 100 feet one-way at 120V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 1.8V (1.5%) and delivers 118.2V at the load.

What size aluminum wire is required for 350 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 1.98V (1.65%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.