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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 150 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.25%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 2.97V (2.48%)
Voltage at Load End117.3 VLoss: 2.7 V (946.0 W)
Power & Breaker (125%)42.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 150 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A329.27 V (274.39%)0.0 V543.14 V (452.62%)115245.2 WDrop/Amp High
12 AWG3.31 mm²20 A206.91 V (172.43%)0.0 V341.31 V (284.43%)72419.9 WDrop/Amp High
10 AWG5.26 mm²30 A130.21 V (108.51%)0.0 V214.78 V (178.98%)45572.2 WDrop/Amp High
8 AWG8.37 mm²50 A81.83 V (68.19%)38.2 V134.98 V (112.48%)28639.2 WDrop/Amp High
6 AWG13.3 mm²65 A51.5 V (42.91%)68.5 V84.94 V (70.79%)18023.3 WDrop/Amp High
4 AWG21.15 mm²85 A32.38 V (26.99%)87.6 V53.42 V (44.51%)11333.8 WDrop/Amp High
3 AWG26.67 mm²100 A25.68 V (21.4%)94.3 V42.36 V (35.3%)8988.0 WDrop/Amp High
2 AWG33.62 mm²115 A20.37 V (16.98%)99.6 V33.6 V (28.0%)7130.0 WDrop/Amp High
1 AWG42.41 mm²130 A16.15 V (13.46%)103.9 V26.64 V (22.2%)5652.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.8 V (10.67%)107.2 V21.12 V (17.6%)4481.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.16 V (8.46%)109.8 V16.75 V (13.96%)3554.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.06 V (6.71%)111.9 V13.29 V (11.07%)2819.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.39 V (5.32%)113.6 V10.54 V (8.78%)2236.1 WDrop/Amp High
250 kcmil126.7 mm²255 A5.41 V (4.5%)114.6 V8.92 V (7.43%)1891.9 WDrop/Amp High
300 kcmil152.0 mm²285 A4.51 V (3.75%)115.5 V7.43 V (6.19%)1577.0 WDrop/Amp High
350 kcmil177.3 mm²310 A3.86 V (3.22%)116.1 V6.37 V (5.31%)1352.0 WDrop/Amp High
400 kcmil202.7 mm²335 A3.38 V (2.82%)116.6 V5.57 V (4.64%)1182.6 WDrop/Amp High
500 kcmil253.4 mm²380 A2.7 V (2.25%)117.3 V4.46 V (3.72%)946.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.25 V (1.88%)117.7 V3.72 V (3.1%)788.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.8 V (1.5%)118.2 V2.97 V (2.48%)630.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.35 V (1.13%)118.6 V2.23 V (1.86%)473.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 150 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 150 feet one-way at 120V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 2.7V (2.25%) and delivers 117.3V at the load.

What size aluminum wire is required for 350 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 2.97V (2.48%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.