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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 125 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)4× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.68%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.12V (17.7%)
Voltage at Load End11.7 VLoss: 0.32 V (128.7 W)
Power & Breaker (125%)4.8 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 125 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A313.59 V (2613.27%)0.0 V517.28 V (4310.67%)125436.9 WDrop/Amp High
12 AWG3.31 mm²20 A197.06 V (1642.18%)0.0 V325.06 V (2708.82%)78824.4 WDrop/Amp High
10 AWG5.26 mm²30 A124.01 V (1033.38%)0.0 V204.55 V (1704.6%)49602.4 WDrop/Amp High
8 AWG8.37 mm²50 A77.93 V (649.41%)0.0 V128.55 V (1071.23%)31171.9 WDrop/Amp High
6 AWG13.3 mm²65 A49.04 V (408.69%)0.0 V80.9 V (674.15%)19617.2 WDrop/Amp High
4 AWG21.15 mm²85 A30.84 V (257.0%)0.0 V50.87 V (423.93%)12336.1 WDrop/Amp High
3 AWG26.67 mm²100 A24.46 V (203.81%)0.0 V40.34 V (336.19%)9782.9 WDrop/Amp High
2 AWG33.62 mm²115 A19.4 V (161.68%)0.0 V32.0 V (266.69%)7760.5 WDrop/Amp High
1 AWG42.41 mm²130 A15.38 V (128.17%)0.0 V25.37 V (211.42%)6152.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A12.19 V (101.62%)0.0 V20.11 V (167.62%)4877.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A9.67 V (80.61%)2.3 V15.96 V (132.97%)3869.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A7.67 V (63.94%)4.3 V12.66 V (105.47%)3069.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.08 V (50.71%)5.9 V10.04 V (83.64%)2433.9 WDrop/Amp High
250 kcmil126.7 mm²255 A5.15 V (42.9%)6.9 V8.49 V (70.77%)2059.3 WDrop/Amp High
300 kcmil152.0 mm²285 A4.29 V (35.76%)7.7 V7.08 V (58.99%)1716.5 WDrop/Amp High
350 kcmil177.3 mm²310 A3.68 V (30.66%)8.3 V6.07 V (50.57%)1471.6 WDrop/Amp High
400 kcmil202.7 mm²335 A3.22 V (26.82%)8.8 V5.31 V (44.23%)1287.2 WDrop/Amp High
500 kcmil253.4 mm²380 A2.57 V (21.45%)9.4 V4.25 V (35.38%)1029.6 WDrop/Amp High
600 kcmil304.0 mm²420 A2.15 V (17.88%)9.9 V3.54 V (29.49%)858.3 WDrop/Amp High
750 kcmil380.0 mm²475 A1.72 V (14.3%)10.3 V2.83 V (23.6%)686.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.29 V (10.73%)10.7 V2.12 V (17.7%)514.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 125 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 125 feet one-way at 12V (DC), you need 4× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.32V (2.68%) and delivers 11.7V at the load.

What size aluminum wire is required for 400 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.12V (17.7%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.