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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 400 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.79V (2.83%)
Voltage at Load End233.1 VLoss: 6.87 V (2746.4 W)
Power & Breaker (125%)96.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 400 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1003.5 V (418.12%)0.0 V1655.3 V (689.71%)401398.2 WDrop/Amp High
12 AWG3.31 mm²20 A630.6 V (262.75%)0.0 V1040.19 V (433.41%)252238.1 WDrop/Amp High
10 AWG5.26 mm²30 A396.82 V (165.34%)0.0 V654.57 V (272.74%)158727.8 WDrop/Amp High
8 AWG8.37 mm²50 A249.38 V (103.91%)0.0 V411.35 V (171.4%)99750.1 WDrop/Amp High
6 AWG13.3 mm²65 A156.94 V (65.39%)83.1 V258.87 V (107.86%)62775.0 WDrop/Amp High
4 AWG21.15 mm²85 A98.69 V (41.12%)141.3 V162.79 V (67.83%)39475.6 WDrop/Amp High
3 AWG26.67 mm²100 A78.26 V (32.61%)161.7 V129.1 V (53.79%)31305.1 WDrop/Amp High
2 AWG33.62 mm²115 A62.08 V (25.87%)177.9 V102.41 V (42.67%)24833.7 WDrop/Amp High
1 AWG42.41 mm²130 A49.22 V (20.51%)190.8 V81.18 V (33.83%)19686.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A39.02 V (16.26%)201.0 V64.37 V (26.82%)15608.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A30.95 V (12.9%)209.0 V51.06 V (21.28%)12381.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A24.55 V (10.23%)215.4 V40.5 V (16.88%)9821.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A19.47 V (8.11%)220.5 V32.12 V (13.38%)7788.3 WDrop/Amp High
250 kcmil126.7 mm²255 A16.47 V (6.86%)223.5 V27.17 V (11.32%)6589.6 WDrop/Amp High
300 kcmil152.0 mm²285 A13.73 V (5.72%)226.3 V22.65 V (9.44%)5492.8 WDrop/Amp High
350 kcmil177.3 mm²310 A11.77 V (4.91%)228.2 V19.42 V (8.09%)4709.0 WDrop/Amp High
400 kcmil202.7 mm²335 A10.3 V (4.29%)229.7 V16.99 V (7.08%)4118.9 WDrop/Amp High
500 kcmil253.4 mm²380 A8.24 V (3.43%)231.8 V13.59 V (5.66%)3294.8 WDrop/Amp High
600 kcmil304.0 mm²420 A6.87 V (2.86%)233.1 V11.33 V (4.72%)2746.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A5.49 V (2.29%)234.5 V9.06 V (3.78%)2197.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A4.12 V (1.72%)235.9 V6.79 V (2.83%)1647.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 400 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 400 feet one-way at 240V (1-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 6.87V (2.86%) and delivers 233.1V at the load.

What size aluminum wire is required for 400 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.79V (2.83%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.