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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 400 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 2.56%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 6.79V (2.83%)
Voltage at Load End233.9 VLoss: 6.14 V (613.8 W)
Power & Breaker (125%)24.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 400 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A250.87 V (104.53%)0.0 V413.82 V (172.43%)25087.4 WDrop/Amp High
12 AWG3.31 mm²20 A157.65 V (65.69%)82.4 V260.05 V (108.35%)15764.9 WDrop/Amp High
10 AWG5.26 mm²30 A99.2 V (41.34%)140.8 V163.64 V (68.18%)9920.5 WDrop/Amp High
8 AWG8.37 mm²50 A62.34 V (25.98%)177.7 V102.84 V (42.85%)6234.4 WDrop/Amp High
6 AWG13.3 mm²65 A39.23 V (16.35%)200.8 V64.72 V (26.97%)3923.4 WDrop/Amp High
4 AWG21.15 mm²85 A24.67 V (10.28%)215.3 V40.7 V (16.96%)2467.2 WDrop/Amp High
3 AWG26.67 mm²100 A19.57 V (8.15%)220.4 V32.27 V (13.45%)1956.6 WDrop/Amp High
2 AWG33.62 mm²115 A15.52 V (6.47%)224.5 V25.6 V (10.67%)1552.1 WDrop/Amp High
1 AWG42.41 mm²130 A12.3 V (5.13%)227.7 V20.3 V (8.46%)1230.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A9.76 V (4.06%)230.2 V16.09 V (6.7%)975.5 W~ ≤5%
2/0 AWG67.43 mm²175 A7.74 V (3.22%)232.3 V12.77 V (5.32%)773.9 W~ ≤5%
3/0 AWG85.01 mm²200 A6.14 V (2.56%)233.9 V10.13 V (4.22%)613.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.87 V (2.03%)235.1 V8.03 V (3.35%)486.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.12 V (1.72%)235.9 V6.79 V (2.83%)411.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.43 V (1.43%)236.6 V5.66 V (2.36%)343.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.94 V (1.23%)237.1 V4.85 V (2.02%)294.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.57 V (1.07%)237.4 V4.25 V (1.77%)257.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.06 V (0.86%)237.9 V3.4 V (1.42%)205.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.72 V (0.72%)238.3 V2.83 V (1.18%)171.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.37 V (0.57%)238.6 V2.27 V (0.94%)137.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.03 V (0.43%)239.0 V1.7 V (0.71%)103.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 400 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 400 feet one-way at 240V (1-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 6.14V (2.56%) and delivers 233.9V at the load.

What size aluminum wire is required for 100 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 6.79V (2.83%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.