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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 400 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 2.56%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 6.38V (2.66%)
Voltage at Load End233.8 VLoss: 6.15 V (307.6 W)
Power & Breaker (125%)12.0 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 400 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A125.44 V (52.27%)114.6 V206.91 V (86.21%)6271.8 WDrop/Amp High
12 AWG3.31 mm²20 A78.82 V (32.84%)161.2 V130.02 V (54.18%)3941.2 WDrop/Amp High
10 AWG5.26 mm²30 A49.6 V (20.67%)190.4 V81.82 V (34.09%)2480.1 WDrop/Amp High
8 AWG8.37 mm²50 A31.17 V (12.99%)208.8 V51.42 V (21.42%)1558.6 WDrop/Amp High
6 AWG13.3 mm²65 A19.62 V (8.17%)220.4 V32.36 V (13.48%)980.9 WDrop/Amp High
4 AWG21.15 mm²85 A12.34 V (5.14%)227.7 V20.35 V (8.48%)616.8 WDrop/Amp High
3 AWG26.67 mm²100 A9.78 V (4.08%)230.2 V16.14 V (6.72%)489.1 W~ ≤5%
2 AWG33.62 mm²115 A7.76 V (3.23%)232.2 V12.8 V (5.33%)388.0 W~ ≤5%
1 AWG42.41 mm²130 A6.15 V (2.56%)233.8 V10.15 V (4.23%)307.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A4.88 V (2.03%)235.1 V8.05 V (3.35%)243.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A3.87 V (1.61%)236.1 V6.38 V (2.66%)193.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.07 V (1.28%)236.9 V5.06 V (2.11%)153.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.43 V (1.01%)237.6 V4.01 V (1.67%)121.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.06 V (0.86%)237.9 V3.4 V (1.42%)103.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.72 V (0.72%)238.3 V2.83 V (1.18%)85.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.47 V (0.61%)238.5 V2.43 V (1.01%)73.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.29 V (0.54%)238.7 V2.12 V (0.88%)64.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.03 V (0.43%)239.0 V1.7 V (0.71%)51.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.86 V (0.36%)239.1 V1.42 V (0.59%)42.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.69 V (0.29%)239.3 V1.13 V (0.47%)34.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.51 V (0.21%)239.5 V0.85 V (0.35%)25.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 400 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 400 feet one-way at 240V (1-Phase), you need 1 AWG copper wire. This produces a voltage drop of 6.15V (2.56%) and delivers 233.8V at the load.

What size aluminum wire is required for 50 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 6.38V (2.66%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.