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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 300 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.93%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.97V (2.39%)
Voltage at Load End204.0 VLoss: 4.01 V (3128.3 W)
Power & Breaker (125%)162.12 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 300 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A733.26 V (352.53%)0.0 V1209.54 V (581.51%)571522.0 WDrop/Amp High
12 AWG3.31 mm²20 A460.78 V (221.53%)0.0 V760.07 V (365.42%)359143.7 WDrop/Amp High
10 AWG5.26 mm²30 A289.96 V (139.4%)0.0 V478.3 V (229.95%)226001.1 WDrop/Amp High
8 AWG8.37 mm²50 A182.22 V (87.61%)25.8 V300.58 V (144.51%)142027.0 WDrop/Amp High
6 AWG13.3 mm²65 A114.68 V (55.13%)93.3 V189.16 V (90.94%)89380.9 WDrop/Amp High
4 AWG21.15 mm²85 A72.11 V (34.67%)135.9 V118.95 V (57.19%)56206.4 WDrop/Amp High
3 AWG26.67 mm²100 A57.19 V (27.49%)150.8 V94.33 V (45.35%)44573.1 WDrop/Amp High
2 AWG33.62 mm²115 A45.37 V (21.81%)162.6 V74.83 V (35.98%)35358.9 WDrop/Amp High
1 AWG42.41 mm²130 A35.96 V (17.29%)172.0 V59.32 V (28.52%)28030.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A28.51 V (13.71%)179.5 V47.03 V (22.61%)22224.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A22.62 V (10.87%)185.4 V37.31 V (17.94%)17629.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A17.94 V (8.63%)190.1 V29.59 V (14.23%)13983.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A14.23 V (6.84%)193.8 V23.47 V (11.28%)11089.2 WDrop/Amp High
250 kcmil126.7 mm²255 A12.04 V (5.79%)196.0 V19.86 V (9.55%)9382.5 WDrop/Amp High
300 kcmil152.0 mm²285 A10.03 V (4.82%)198.0 V16.55 V (7.96%)7820.8 WDrop/Amp High
350 kcmil177.3 mm²310 A8.6 V (4.14%)199.4 V14.19 V (6.82%)6704.8 WDrop/Amp High
400 kcmil202.7 mm²335 A7.52 V (3.62%)200.5 V12.41 V (5.97%)5864.7 WDrop/Amp High
500 kcmil253.4 mm²380 A6.02 V (2.89%)202.0 V9.93 V (4.77%)4691.3 WDrop/Amp High
600 kcmil304.0 mm²420 A5.02 V (2.41%)203.0 V8.28 V (3.98%)3910.4 WDrop/Amp High
750 kcmil380.0 mm²475 A4.01 V (1.93%)204.0 V6.62 V (3.18%)3128.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.01 V (1.45%)205.0 V4.97 V (2.39%)2346.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 300 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 300 feet one-way at 208V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.01V (1.93%) and delivers 204.0V at the load.

What size aluminum wire is required for 450 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.97V (2.39%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.