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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 400 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.23%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.62V (2.76%)
Voltage at Load End234.6 VLoss: 5.35 V (4171.1 W)
Power & Breaker (125%)187.06 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 400 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A977.68 V (407.37%)0.0 V1612.72 V (671.97%)762029.3 WDrop/Amp High
12 AWG3.31 mm²20 A614.38 V (255.99%)0.0 V1013.43 V (422.26%)478858.3 WDrop/Amp High
10 AWG5.26 mm²30 A386.61 V (161.09%)0.0 V637.73 V (265.72%)301334.8 WDrop/Amp High
8 AWG8.37 mm²50 A242.96 V (101.23%)0.0 V400.77 V (166.99%)189369.3 WDrop/Amp High
6 AWG13.3 mm²65 A152.9 V (63.71%)87.1 V252.22 V (105.09%)119174.5 WDrop/Amp High
4 AWG21.15 mm²85 A96.15 V (40.06%)143.8 V158.6 V (66.08%)74941.9 WDrop/Amp High
3 AWG26.67 mm²100 A76.25 V (31.77%)163.8 V125.78 V (52.41%)59430.9 WDrop/Amp High
2 AWG33.62 mm²115 A60.49 V (25.2%)179.5 V99.78 V (41.57%)47145.2 WDrop/Amp High
1 AWG42.41 mm²130 A47.95 V (19.98%)192.0 V79.1 V (32.96%)37373.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A38.02 V (15.84%)202.0 V62.71 V (26.13%)29632.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A30.16 V (12.57%)209.8 V49.75 V (20.73%)23506.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A23.92 V (9.97%)216.1 V39.46 V (16.44%)18645.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A18.97 V (7.9%)221.0 V31.29 V (13.04%)14785.6 WDrop/Amp High
250 kcmil126.7 mm²255 A16.05 V (6.69%)223.9 V26.48 V (11.03%)12510.0 WDrop/Amp High
300 kcmil152.0 mm²285 A13.38 V (5.57%)226.6 V22.07 V (9.2%)10427.8 WDrop/Amp High
350 kcmil177.3 mm²310 A11.47 V (4.78%)228.5 V18.92 V (7.88%)8939.8 WDrop/Amp High
400 kcmil202.7 mm²335 A10.03 V (4.18%)230.0 V16.55 V (6.9%)7819.5 WDrop/Amp High
500 kcmil253.4 mm²380 A8.03 V (3.34%)232.0 V13.24 V (5.52%)6255.0 WDrop/Amp High
600 kcmil304.0 mm²420 A6.69 V (2.79%)233.3 V11.03 V (4.6%)5213.9 WDrop/Amp High
750 kcmil380.0 mm²475 A5.35 V (2.23%)234.6 V8.83 V (3.68%)4171.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A4.01 V (1.67%)236.0 V6.62 V (2.76%)3128.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 400 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 400 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 5.35V (2.23%) and delivers 234.6V at the load.

What size aluminum wire is required for 450 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.62V (2.76%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.